Granted Patent B2

US 12,422,802 · App. 18/152,676 · Granted Sep 23, 2025

Inventors: Charles Jacob Novak, III (Winston-Salem, NC); Sean A. Daugherty (Yadkinville, NC); Michael Ryan Galloway (Winston-Salem, NC); Jason L. Wood (Lexington, NC); Matthew Ferguson (Cary, NC); Austin Carpenter (Cary, NC); Wilson Christopher Lamb (Hillsborough, NC); Raymond Charles Henry, Jr. (Green Spring Cove, FL)

Assignee: RAI STRATEGIC HOLDINGS, INC.

G05B15/02A24F40/50G01L13/00H03K7/08A24F40/10

Abstract

Claims (46)

1. An aerosol delivery device comprising:

a power source configured to provide an output voltage;

an aerosol production component powerable to produce an aerosol from an aerosol precursor composition;

a sensor configured to produce measurements of atmospheric air pressure in an air flow path through at least a portion of the aerosol delivery device;

a switch coupled to and between the power source and the aerosol production component; and

processing circuitry coupled to the sensor and the switch, and configured to at least: determine a difference between the measurements of atmospheric air pressure from the sensor, and a reference atmospheric air pressure; and only when the difference is at least a threshold difference,

output a signal to cause the switch to switchably connect and disconnect the output voltage to the aerosol production component to power the aerosol production component for an aerosol-production time period, the switch caused to switchably connect and disconnect the output voltage to adjust power provided to the aerosol production component to a power target that is variable according to a predetermined relationship between the difference and the power target,

wherein the threshold difference is set to reflect a minimum deviation from the reference atmospheric air pressure caused by a puff action of using the aerosol delivery device by a user.

2. The aerosol delivery device of claim 1 ,

wherein outside the aerosol-production time period in which the signal is absent and the output voltage to the aerosol production component is disconnected, the sensor is configured to produce measurements of ambient atmospheric air pressure to which the sensor is exposed, and the processing circuitry is configured to set the reference atmospheric air pressure based on the measurements of ambient atmospheric air pressure; and

wherein the processing circuitry configured to set the reference atmospheric air pressure includes the processing circuitry further configured to determine an average of the measurements of ambient atmospheric air pressure and set the reference atmospheric air pressure to the average.

3. The aerosol delivery device of claim 1 , wherein the processing circuitry configured to determine the difference and output the signal includes the processing circuitry configured to:

determine a difference between a most-recent of the measurements and the reference atmospheric air pressure, and if the difference is at least the threshold difference;

determine a rate of change of the atmospheric air pressure from at least some of the measurements atmospheric air pressure, and if the difference is caused by the puff action based on the rate of change; and

output the signal only when the difference is at least the threshold difference and is caused by the puff action.

4. The aerosol delivery device of claim 1 , wherein the processing circuitry configured to output the signal includes the processing circuitry configured to output the signal to power the aerosol production component for the aerosol-production time period that is coextensive with the puff action.

5. The aerosol delivery device of claim 2 , wherein the predetermined relationship is described by a step function, a linear function, a non-linear function, or a combination thereof; and preferably wherein the predetermined relationship is described by a combination of a step function and a linear function.

6. The aerosol delivery device of claim 2 , wherein one or more of the following conditions is met:

the aerosol precursor composition is a liquid, solid or semi-solid;

the processing circuitry configured to output the signal includes the processing circuitry configured to output a pulse width modulation (PWM) signal, and a duty cycle of the PWM signal is adjustable to thereby adjust the power provided to the aerosol production component;

at a periodic rate during the aerosol-production time period, the processing circuitry is further configured to: determine a sample window of measurements of instantaneous actual power provided to the aerosol production component, each measurement of the sample window of measurements determined as a product of a voltage at and a current through the aerosol production component; calculate a moving average power provided to the aerosol production component based on the sample window of measurements of instantaneous actual power;

compare the moving average power to the power target; and

output the signal to cause the switch to respectively disconnect and connect the output voltage at each instance in which the moving average power is respectively above or below the power target.

7. A control body for an aerosol delivery device, the control body comprising:

a power source configured to provide an output voltage;

an aerosol production component or terminals configured to connect the aerosol production component to the control body, the aerosol production component powerable to produce an aerosol from an aerosol precursor composition;

a sensor configured to produce measurements of atmospheric air pressure in an air flow path through the control body;

a switch coupled to and between the power source and the aerosol production component; and

processing circuitry coupled to the sensor and the switch, and configured to at least: determine a difference between the measurements of atmospheric air pressure from the sensor, and a reference atmospheric air pressure; and only when the difference is at least a threshold difference,

output a signal to cause the switch to switchably connect and disconnect the output voltage to the aerosol production component to power the aerosol production component for an aerosol-production time period, the switch caused to switchably connect and disconnect the output voltage to adjust power provided to the aerosol production component to a power target that is variable according to a predetermined relationship between the difference and the power target,

wherein the threshold difference is set to reflect a minimum deviation from the reference atmospheric air pressure caused by a puff action of using the aerosol delivery device by a user.

8. The control body of claim 7 ,

wherein outside the aerosol-production time period in which the signal is absent and the output voltage to the aerosol production component is disconnected, the sensor is configured to produce measurements of ambient atmospheric air pressure to which the sensor is exposed, and the processing circuitry is configured to set the reference atmospheric air pressure based on the measurements of ambient atmospheric air pressure; and

wherein the processing circuitry configured to set the reference atmospheric air pressure includes the processing circuitry further configured to determine an average of the measurements of ambient atmospheric air pressure and set the reference atmospheric air pressure to the average.

9. The control body of claim 7 , wherein one of the following conditions is met:

the processing circuitry configured to determine the difference and output the signal includes the processing circuitry configured to: determine a difference between a most-recent of the measurements and the reference atmospheric air pressure, and if the difference is at least the threshold difference; determine a rate of change of the atmospheric air pressure from at least some of the measurements atmospheric air pressure, and if the difference is caused by the puff action based on the rate of change; and output the signal only when the difference is at least the threshold difference and is caused by the puff action; or

the processing circuitry configured to output the signal includes the processing circuitry configured to output the signal to power the aerosol production component for the aerosol-production time period that is coextensive with the puff action.

10. The control body of claim 8 , wherein the predetermined relationship is described by a step function, a linear function, a non-linear function, or a combination thereof.

11. The control body of claim 8 , wherein the predetermined relationship is described by a combination of a step function and a linear function.

12. The control body of claim 7 , wherein the aerosol precursor composition is a liquid, solid or semi-solid.

13. The control body of claim 7 , wherein the processing circuitry configured to output the signal includes the processing circuitry configured to output a pulse width modulation (PWM) signal, and a duty cycle of the PWM signal is adjustable to thereby adjust the power provided to the aerosol production component.

14. The control body of claim 8 , wherein at a periodic rate during the heating time period, the processing circuitry is further configured to:

determine a sample window of measurements of instantaneous actual power provided to the aerosol production component, each measurement of the sample window of measurements determined as a product of a voltage at and a current through the aerosol production component;

calculate a moving average power provided to the aerosol production component based on the sample window of measurements of instantaneous actual power;

compare the moving average power to the power target; and

output the signal to cause the switch to respectively disconnect and connect the output voltage at each instance in which the moving average power is respectively above or below the power target.

Continuity (4)

References Cited (200)