IP Library Granted Patent US 12,424,365
Granted Patent B2
US 12,424,365 · App. 17/898,736 · Granted Sep 23, 2025

Coil component

Inventors: Hokuto Eda (Tokyo, JP); Hitoshi Ohkubo (Tokyo, JP); Masazumi Arata (Tokyo, JP); Masataro Saito (Tokyo, JP); Kohei Takahashi (Tokyo, JP); Takamasa Iwasaki (Tokyo, JP)
Assignee: TDK CORPORATION
H01F5/06H01F1/14H01F5/04
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Quick Facts
Patent No.
US 12,424,365
App. No.
17/898,736
Granted
Sep 23, 2025
Kind
B2
Abstract

In the coil component, external stress applied when the upper coil structure, the lower coil structure, and the magnetic sheet are stacked is dispersed by the undulation of both main surfaces of the magnetic sheet. By dispersing the stress in this manner, a situation in which defects such as cracks occur in the coil structure is effectively suppressed.

Claims (12)

1. A coil component comprising:

an element body;

a pair of coils provided in the element body, the pair of coils overlap each other in a coil axis direction, and each of the pair of coils has a pair of end portions extending to a surface of the element body;

two pairs of external terminals provided on the surface of the element body and connected to the end portions of the pair of coils, respectively;

a sheet provided in the element body, the sheet is interposed between the pair of coils in the coil axis direction and has an undulation on a main surface.

2. The coil component according to claim 1 , wherein the sheet is made of a magnetic material containing magnetic powder and resin.

3. The coil component according to claim 2 , wherein the magnetic powder contained in the magnetic material is flat and extends in a direction intersecting with the coil axis direction.

4. The coil component according to claim 1 , further comprising an insulator interposed between the coil and the sheet.

5. The coil component according to claim 1 , wherein at least one of a portion corresponding to an inner peripheral region of the coil and a portion corresponding to an outer peripheral region of the coil is omitted from the sheet.

6. The coil component according to claim 1 , wherein the undulation of the main surface of the sheet is irregular.

7. The coil component according to claim 1 , the coil includes an insulating layer and a pair of planar coils formed on both surfaces of the insulating layer, and a thickness of the sheet is larger than a thickness of an insulating layer of the coil.

8. The coil component according to claim 7 , wherein the undulation of the main surface of the sheet is larger than the undulation of a main surface of an insulating layer of the coil.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2022
From: EDA, HOKUTO; OHKUBO, HITOSHI; ARATA, MASAZUMI; SAITO, MASATARO; TAKAHASHI, KOHEI; IWASAKI, TAKAMASA
To: TDK CORPORATION
Reel/Frame 061153/0805 →
Continuity (1)
Related Publication 20230072929A1 · Mar 9, 2023
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