IP Library Granted Patent US 12,426,556
Granted Patent B2
US 12,426,556 · App. 17/346,030 · Granted Sep 30, 2025

Systems and methods for algae cultivation using direct air capture

Inventors: David A. Hazlebeck (El Cajon, CA); William Rickman (Lebanon, TN); Paul Hazlebeck (El Cajon, CA)
Assignee: Global Algae Technology, LLC
A01G33/00A01G7/02C12M21/02C12M23/18C12M27/20C12N1/12C12N13/00
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Quick Facts
Patent No.
US 12,426,556
App. No.
17/346,030
Granted
Sep 30, 2025
Kind
B2
Abstract

Embodiments of the disclosure provide systems and methods for supplying an algae cultivation fluid with nutrients (e.g., carbon dioxide and nitrogen) directly from the atmosphere. Supplying nutrients directly from the atmosphere reduces operational costs and environmental impacts, as well as provides greater flexibility in locating algae farms.

Claims (35)

1. A method comprising the steps of:

culturing algae in at least one channel having a bottom surface, opposing side walls coupled to the bottom surface, and an algae cultivation fluid disposed in the at least one channel; and

applying bore waves through the algae cultivation fluid at a bore wave frequency sufficient to disrupt an air-liquid interface of the algae cultivation fluid to induce direct absorption of atmospheric carbon dioxide from air into the algae cultivation fluid,

wherein the bore wave frequency, a bore wave intensity, or a combination thereof is adjusted to obtain a minimum bicarbonate concentration in the algae cultivation fluid from 1 mM to 150 mM.

2. The method of claim 1 , wherein the bore wave frequency, intensity, or a combination thereof is adjusted to obtain a minimum bicarbonate concentration in the algae cultivation fluid from 10 mM to 150 mM.

3. The method of claim 2 , wherein an equivalent bicarbonate concentration of sodium ions in the algae cultivation fluid is 10 mM to 500 mM.

4. The method of claim 1 further including measuring at least one process parameter; and adjusting the bore wave frequency, intensity, or a combination thereof based on the at least one parameter or rate of change of the at least one parameter.

5. The method of claim 4 , wherein the at least one process parameter is selected from the group consisting of a pH, a dissolved oxygen content, a bicarbonate concentration, a nitrogen concentration, solar intensity, algae growth rate, turbidity, optical density, and temperature.

6. The method of claim 4 further including adjusting the bore wave frequency, intensity, or a combination thereof to maintain a user-defined set-point of the at least one process parameter.

7. The method of claim 1 , wherein a majority of the carbon or nitrogen in the algae is from the atmospheric carbon dioxide or atmospheric nitrogen.

8. The method of claim 1 , wherein the bottom surface of the channel is sloped.

9. The method of claim 8 , wherein the slope of the bottom surface is less than 0.5%.

10. The method of claim 1 , wherein the at least one channel includes from one air-liquid mixing device for every 300 ft 2 of surface of the at least one channel to one air-liquid mixing device for every 400,000 ft 2 of surface of the at least one channel.

11. The method of claim 1 , wherein one or more air-liquid mixing devices are powered by a flow of the bore waves.

12. The method of claim 1 , wherein a rate of air-liquid mixing is adjusted during the cultivation to reduce energy consumption.

13. The method of claim 12 , wherein solar energy is used to power one or more air-liquid mixing devices, and wherein a rate of air-liquid mixing is greater during times of higher solar radiation relative to times of lower solar radiation.

14. The method of claim 1 , wherein an air-liquid mixing device generates air bubbles in the algae cultivation fluid.

15. The method of claim 14 , wherein a bubble generation rate is increased when the bore wave passes the air-liquid mixing device, and is decreased during a period in between the bore waves.

16. The method of claim 1 , wherein the at least one channel has a surface area of at least 100 ft 2.

17. The method of claim 1 , wherein the at least one channel has a surface area from 10,000 ft 2 to 20,000,000 ft 2.

18. A method comprising the steps of:

culturing algae in at least one channel having a bottom surface, opposing side walls coupled to the bottom surface, and an algae cultivation fluid disposed in the at least one channel; and

applying bore waves through the algae cultivation fluid at a bore wave frequency sufficient to disrupt an air-liquid interface of the algae cultivation fluid to induce direct absorption of atmospheric carbon dioxide from air into the algae cultivation fluid,

wherein an equivalent bicarbonate concentration of sodium ions in the algae cultivation fluid and the bore wave frequency are selected to maintain a difference between a maximum and minimum pH during day light hours of less than 0.8 pH units.

19. The method of claim 18 , wherein an equivalent bicarbonate concentration of sodium ions in the algae cultivation fluid and the bore wave frequency are selected to maintain a difference between a maximum and minimum pH during day light hours of less than 0.5 pH units.

20. A method comprising the steps of:

culturing algae in at least one channel having a bottom surface, opposing side walls coupled to the bottom surface, and an algae cultivation fluid disposed in the at least one channel; and

applying bore waves through the algae cultivation fluid at a bore wave frequency sufficient to disrupt an air-liquid interface of the algae cultivation fluid to induce direct absorption of atmospheric carbon dioxide from air into the algae cultivation fluid,

wherein the bore wave frequency, a bore wave intensity, or a combination thereof is adjusted to maintain a pH in the algae cultivation fluid of less than 11.

21. The method of claim 20 , further adjusting the bore wave frequency, intensity, or a combination thereof to maintain a pH in the algae cultivation fluid of less than 10.6.

22. The method of claim 20 , further adjusting the bore wave frequency, intensity, or a combination thereof to maintain a pH in the algae cultivation fluid of less than 10.2.

23. The method of claim 20 , wherein the bore wave frequency is adjusted by displacing a gate in a bore wave generator.

24. The method of claim 23 further including displacing the gate at a frequency from 10 seconds to 300 seconds to apply the bore waves through the algae cultivation fluid.

25. The method of claim 20 , wherein the bore wave intensity is adjusted by a height of the algae cultivation fluid behind a gate in a bore wave generator.

26. The method of claim 25 , wherein the height of algae cultivation fluid is adjusted by a rate of filling of an area behind the gate with algae cultivation fluid.

Assignments (2)
CONFIRMATORY LICENSE Recorded Feb 3, 2025
From: GLOBAL ALGAE INNOVATIONS, INC.
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 070084/0454 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2023
From: HAZLEBECK, DAVID A.; RICKMAN, WILLIAM; HAZLEBECK, PAUL
To: GLOBAL ALGAE TECHNOLOGY, LLC
Reel/Frame 063851/0985 →
Continuity (2)
Provisional Application 63038021 · Jun 11, 2020
Related Publication 20210386029A1 · Dec 16, 2021
References Cited (6)
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US 20140273170A1 · Osterloh · 2014 [cited by examiner]
US 20150182923A1 · Malkiel et al. · 2015 [cited by applicant]
US 20170318771A1 · Hazlebeck · 2017 [cited by examiner]
International Search Report of International Application No. PCT/US21/37106 mailed Sep. 24, 2021, 2 pages. [cited by applicant]
Written Opinion of International Application No. PCT/US21/37106 mailed Sep. 24, 2021, 4 pages. [cited by applicant]