IP Library Granted Patent US 12,428,186
Granted Patent B2
US 12,428,186 · App. 18/433,998 · Granted Sep 30, 2025

System and method for high-volume filling of pharmaceutical prescriptions

Inventors: Michael W. Jehn (Waukesha, WI); Michael McCord (Morrisville, NC); John Preston (Palatine, IL)
Assignee: PARATA SYSTEMS, LLC
B65B43/54A61J1/16B65B5/06
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,428,186
App. No.
18/433,998
Granted
Sep 30, 2025
Kind
B2
Abstract

A vial accumulator for use in a high volume pharmacy facility includes: a feed plate having an aperture; a vial staging unit mounted to the feed plate, the vial staging unit comprising at least one receiving compartment; a gate movably mounted to the feed plate, the gate movable relative to the feed plate between a blocking position, wherein the gate prevents a vial from exiting one of the receiving compartments, and a dispensing position, in which the gate allows passage of a vial in one of the receiving compartments through the aperture in the feed plate; and a controller operatively associated with the vial staging unit and the gate.

Claims (30)

1. A method of dispensing first and second filled pharmaceutical vials into first and second receptacles in a high volume pharmacy, comprising the steps of:

(a) filling a first vial with a medicament with an automated pharmaceutical dispensing machine;

(b) delivering the first filled pharmaceutical vial from the automated pharmaceutical dispensing machine to a vial accumulator configured to hold multiple pharmaceutical vials;

(c) filling a second vial with a medicament with the automated pharmaceutical dispensing machine;

(d) delivering the second filled pharmaceutical vial from the automated pharmaceutical dispensing machine to the vial accumulator;

(e) conveying the first receptacle to a receiving position adjacent to the vial accumulator;

(f) delivering the first filled pharmaceutical vial from the vial accumulator to the first receptacle;

(g) conveying the second receptacle to a receiving position adjacent the vial accumulator; and

(h) delivering the second filled pharmaceutical vial from the vial accumulator to the second receptacle.

2. The method defined in claim 1 , wherein steps (a) and (b) are repeated for a third filled pharmaceutical vial, and wherein step (f) comprises delivering both of the first and third filled pharmaceutical vials to the first receptacle.

3. The method defined in claim 2 , wherein the first and third filled pharmaceutical vials are prescriptions within a single patient order.

4. The method defined in claim 2 , wherein the vial accumulator comprises a plurality of receiving compartments, and wherein the first and third filled pharmaceutical vials are delivered to a first one of the plurality of receiving compartments.

5. The method defined in claim 2 , wherein the vial accumulator comprises a plurality of receiving compartments, and wherein the first filled pharmaceutical vial and a third filled pharmaceutical vial are delivered to, respectively, a first one of the plurality of receiving compartments and a second one of the receiving compartments.

6. The method defined in claim 5 , wherein the first filled pharmaceutical vial is a prescription within a first patient order, and the third filled pharmaceutical vial is a prescription within a second patient order.

7. The method defined in claim 5 , wherein the first filled pharmaceutical vial is a prescription to be delivered to a first location, and the third filled pharmaceutical vial is a prescription to be delivered to a second location.

8. The method defined in claim 1 , further comprising the step of filling a third vial with the automated pharmaceutical dispensing machine prior to or during step (h).

9. A method of dispensing a first filled pharmaceutical vial into a receptacle in a high volume pharmacy, comprising the steps of:

(a) filling a vial with a medicament with a first automated pharmaceutical dispensing machine;

(b) delivering the first filled pharmaceutical vial from the first automated pharmaceutical dispensing machine to a vial accumulator configured to hold multiple pharmaceutical vials;

(c) conveying the receptacle to a receiving position adjacent the vial accumulator;

(d) delivering the first filled pharmaceutical vial from the vial accumulator to the receptacle; and

(e) conveying the receptacle to a second automated pharmaceutical dispensing machine and delivering a second filled pharmaceutical vial from the second pharmaceutical dispensing machine to the receptacle.

10. The method defined in claim 9 , wherein the first filled pharmaceutical vial and the second filled pharmaceutical vial are prescriptions within a single patient order.

11. The method defined in claim 9 , wherein the first filled pharmaceutical vial and the second filled pharmaceutical vial are prescriptions to be delivered to a single location.

12. A method of dispensing a filled pharmaceutical vial into a receptacle in a high volume pharmacy, comprising the steps of:

(a) filling a vial with a medicament with an automated pharmaceutical dispensing machine;

(b) delivering the filled pharmaceutical vial from the automated pharmaceutical dispensing machine to a vial accumulator configured to hold multiple pharmaceutical vials;

(c) conveying the receptacle to a receiving position adjacent the vial accumulator;

(d) delivering the filled pharmaceutical vial from the vial accumulator to the receptacle; and

(e) conveying the receptacle away from the automated pharmacy machine.

Continuity (3)
Division 18179466 · Mar 7, 2023
Provisional Application 63318195 · Mar 9, 2022
Related Publication 20240174397A1 · May 30, 2024
References Cited (34)
US 5208762A · Charhut et al. · 1993 [cited by applicant]
US 5771657A · Lasher · 1998 [cited by examiner]
US 6208911B1 · Yamaoka et al. · 2001 [cited by applicant]
US 6769228B1 · Mahar · 2004 [cited by applicant]
US 6892512B2 · Rice et al. · 2005 [cited by applicant]
US 6971541B2 · Williams et al. · 2005 [cited by applicant]
US 7289879B2 · William et al. · 2007 [cited by applicant]
US 7344049B2 · Michelli · 2008 [cited by applicant]
US 7596932B2 · Sink et al. · 2009 [cited by applicant]
US 7765776B1 · Leu · 2010 [cited by examiner]
US 7921690B2 · Uebel et al. · 2011 [cited by applicant]
US 8224482B2 · Schedel · 2012 [cited by examiner]
US 8244398B2 · Rivenbark, Jr. · 2012 [cited by examiner]
US 8261936B2 · Dumond et al. · 2012 [cited by applicant]
US 8499967B2 · Michelli · 2013 [cited by applicant]
US 8827113B2 · Michelli et al. · 2014 [cited by applicant]
US 8869861B2 · Bouchelle et al. · 2014 [cited by applicant]
US 9296545B2 · Daniels et al. · 2016 [cited by applicant]
US 9511945B2 · Greyshock · 2016 [cited by examiner]
US 10053248B2 · Joplin · 2018 [cited by examiner]
US 20040004085A1 · Williams · 2004 [cited by examiner]
US 20050171813A1 · Jordan · 2005 [cited by applicant]
US 20080067190A1 · Daniels et al. · 2008 [cited by applicant]
US 20080283179A1 · Sink · 2008 [cited by applicant]
US 20080283544A1 · Daniels · 2008 [cited by examiner]
US 20090287350A1 · Johnson · 2009 [cited by examiner]
US 20100176145A1 · Hawkes et al. · 2010 [cited by applicant]
US 20120029692A1 · Owen · 2012 [cited by examiner]
US 20170057682A1 · Chudy · 2017 [cited by examiner]
US 20190006035A1 · Rhoads, Jr. · 2019 [cited by examiner]
US 20210225118A1 · Bouchelle et al. · 2021 [cited by applicant]
WO 2004014288A1 · 2004 [cited by applicant]
International Preliminary Report on Patentability corresponding to PCT/US2023/014577; issued Sep. 10, 2024, (8 pages). [cited by applicant]
International Search Report and Written Opinion corresponding to PCT/US2023/014577; mailed Jun. 22, 2023, (12 pages). [cited by applicant]