IP Library Granted Patent US 12,428,557
Granted Patent B2
US 12,428,557 · App. 17/622,221 · Granted Sep 30, 2025

Molded body including polycarbonate-based resin composition

Inventors: Kazushige Ideta (Chiba, JP); Yasuhiro Ishikawa (Ichihara, JP); Hirotoshi Ishii (Kisarazu, JP)
Assignee: IDEMITSU KOSAN CO., LTD.
C08L69/00B29C45/0001C08G64/186C08G77/448C08K5/3475C08L83/04B29K2069/00B29K2083/00C08K5/42C08L33/06C08L63/00C08L71/02
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,428,557
App. No.
17/622,221
Granted
Sep 30, 2025
Kind
B2
Abstract

Provided is a molded body, including a polycarbonate-based resin composition containing: a polycarbonate-polyorganosiloxane copolymer (A); and at least one kind of compound (B) selected from the group consisting of an antioxidant, a dye, a release agent, a light-diffusing agent, a flame retardant, a UV absorber, a silicone-based compound, an epoxy compound, and a polyether compound, wherein the polycarbonate-polyorganosiloxane copolymer (A) contains a polycarbonate block (A-1) and a polyorganosiloxane block (A-2), and contains the polyorganosiloxane block (A-2) at a content of from 20 mass % to 70 mass %, and wherein the molded body has a durometer hardness of from 25 to 72, which is measured with a type D durometer in conformity with JIS K 6253-3:2012.

Claims (19)

1. A molded body, comprising a polycarbonate-based resin composition consisting of:

a polycarbonate-polyorganosiloxane copolymer (A); and

at least one kind of compound (B) selected from the group consisting of an antioxidant, a dye, a release agent, a light-diffusing agent, a flame retardant, a UV absorber, a silicone-based compound, an epoxy compound, and a polyether compound,

wherein the polycarbonate-polyorganosiloxane copolymer (A) consists of a polycarbonate block (A-1) consisting of a repetition of a unit represented by the following general formula (I) and a polyorganosiloxane block (A-2) containing a unit represented by the following general formula (V) and optionally, a terminal stopper derived unit,

wherein the molded body has a durometer hardness of from 40 or more to 72 or less, which is measured with a type D durometer in conformity with JIS K 6253-3:2012,

wherein a content of the polyorganosiloxane block (A-2) in the molded body is from 25 mass % or more to 70 mass % or less:

wherein R 1 and R 2 each independently represent a halogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkoxy group having 1 to 6 carbon atoms, X represents a single bond, an alkylene group having 1 to 8 carbon atoms, an alkylidene group having 2 to 8 carbon atoms, a cycloalkylene group having 5 to 15 carbon atoms, an arylene group having 6 to 12 carbon atoms, a cycloalkylidene group having 5 to 15 carbon atoms, an arylalkylene group having 7 to 15 carbon atoms, an arylalkylidene group having 7 to 15 carbon atoms, —S—, —SO—, —SO 2 —, —O—, or —CO—,

R 3 to R 6 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms, and a plurality of R 3 , R 4 , R 5 , or R 6 may be identical to or different from each other,

R 15 represents a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms,

“a” and “b” each independently represent an integer of from 0 to 4, and

n-1 represents an integer of 1 or more representing the number of repetitions of the polyorganosiloxane unit.

2. The molded body according to claim 1 , wherein the polycarbonate-based resin composition contains 0.001 part by mass to 0.5 part by mass of the antioxidant, 0.00001 part by mass to 0.05 part by mass of the dye, 0.001 part by mass to 0.5 part by mass of the release agent, 0.1 part by mass to 5 parts by mass of the light-diffusing agent, 0.001 part by mass to 20 parts by mass of the flame retardant, 0.01 part by mass to 1 part by mass of the UV absorber, 0.01 part by mass to 0.25 part by mass of the silicone-based compound, more than 0 parts by mass to 0.2 part by mass of the epoxy compound, and/or 0.2 part by mass to 1 part by mass of the polyether compound with respect to 100 parts by mass of the polycarbonate-polyorganosiloxane copolymer (A).

3. The molded body according to claim 1 , wherein the polyorganosiloxane block (A-2) has a number of repetitions of from 10 or more to less than 90.

4. The molded body according to claim 1 , wherein the polycarbonate-polyorganosiloxane copolymer (A) has a viscosity-average molecular weight of from 10,000 or more to 23,000 or less.

5. The molded body according to claim 1 , wherein the content of the polyorganosiloxane block (A-2) in the molded body is from more than 40 mass % to 70 mass % or less.

6. The molded body according to claim 1 , wherein the molded body has a total light transmittance when molded into a thickness of 2 mm of 75% or more, which is measured in conformity with JIS K 7361-1:1997.

7. The molded body according to claim 1 , wherein the polyorganosiloxane block (A-2) has a number of repetitions of from 10 or more to less than 45.

8. The molded body according to claim 1 , wherein the molded body is an optical member.

9. The molded body according to claim 1 , wherein the molded body is at least one selected from a flexible display, a light-guiding plate, a housing, a water- and oil-repellent film, an optical adhesive, a switch cover, a heat sealing agent, a water stop material, a sealing agent, a connector, an adapter, a smartphone cover, a lens, a part for a pair of glasses or sunglasses, an optical fiber part, a cushioning material for an on-vehicle battery, a wiper blade, a convex traffic mirror at a road curve, a side mirror, a rearview mirror, a lamp cover, a bumper, a window, an exterior material, an interior material, a sound-absorbing material, a steering wheel cover, a sensor cover, a watch part, stationery, a cosmetic container, a water tank for breeding an aquatic organism, a shoe sole, a cup, nail art, a toy, a lure, a suction cup, a cooking utensil, a steamer, clothes, a silicone wiping sheet, a remote controller cover, an umbrella, a metal container lining, a building material cover, a door, a window, a glass intermediate layer, a tent, a mirror, a show window case, a plastic greenhouse, a medical equipment casing, an infusion bag, an infusion tube, a syringe, a baby bottle, a mask, a face belt, a filter part, a damping part, a robot casing, a drone casing, a shield, a bulletproof shield, a sport cushion, a window for an aircraft, a resin compatibilizer, a lighting cover, a light guide, a light-guiding panel, a lighting unit, a prism panel, a flat-plate lens, a Fresnel lens, a microlens array, and a collimator lens.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 23, 2021
From: IDETA, KAZUSHIGE; ISHIKAWA, YASUHIRO; ISHII, HIROTOSHI
To: IDEMITSU KOSAN CO.,LTD.
Reel/Frame 058467/0743 →
Priority Claims (1)
JP 2019-124853 · Jul 3, 2019 · national
Continuity (1)
Related Publication 20220363893A1 · Nov 17, 2022
References Cited (57)
US 3819744A · Buchner · 1974 [cited by examiner]
US 4945148A · Rich et al. · 1990 [cited by applicant]
US 5109076A · Freitag · 1992 [cited by examiner]
US 5504177A · King et al. · 1996 [cited by applicant]
US 5510414A · Okamoto · 1996 [cited by examiner]
US 6340737B2 · Ogawa · 2002 [cited by examiner]
US 8492485B2 · Ishikawa et al. · 2013 [cited by applicant]
US 11655326B2 · Ideta · 2023 [cited by examiner]
US 20120108739A1 · Ishikawa et al. · 2012 [cited by applicant]
US 20120288654A1 · Gallucci · 2012 [cited by examiner]
US 20170275460A1 · Aoki · 2017 [cited by applicant]
US 20180057661A1 · Yamada et al. · 2018 [cited by applicant]
US 20180251606A1 · Abe et al. · 2018 [cited by applicant]
US 20180251636A1 · Abe et al. · 2018 [cited by applicant]
US 20200317846A1 · Ideta et al. · 2020 [cited by applicant]
US 20200362104A1 · Ishikawa · 2020 [cited by applicant]
US 20220363839A1 · Ideta · 2022 [cited by examiner]
CN 102119191A · 2011 [cited by applicant]
CN 105829447A · 2016 [cited by applicant]
CN 107429051A · 2017 [cited by applicant]
CN 107922727A · 2018 [cited by applicant]
CN 111527127A · 2020 [cited by applicant]
EP 3733735A1 · 2020 [cited by applicant]
EP 3733736A1 · 2020 [cited by applicant]
IN 202047026665 · 2020 [cited by applicant]
IN 202047026708 · 2020 [cited by applicant]
IN 202147060574 · 2022 [cited by applicant]
JP H02279724A · 1990 [cited by applicant]
JP H05140461A · 1993 [cited by applicant]
JP H08311206A · 1996 [cited by applicant]
JP 2003277574A · 2003 [cited by applicant]
JP 2018135540A · 2018 [cited by applicant]
JP 2019044129A · 2019 [cited by applicant]
KR 100141577B1 · 1998 [cited by applicant]
KR 1020180044907A · 2018 [cited by applicant]
KR 1020180044911A · 2018 [cited by applicant]
TW 201714917A · 2017 [cited by applicant]
WO WO2017034039A1 · 2017 [cited by applicant]
WO WO2017034040A1 · 2017 [cited by applicant]
WO WO2018159790A1 · 2018 [cited by applicant]
WO WO2019049916A1 · 2019 [cited by applicant]
Saad; Investigation of Addition Titanium Dioxide on General Properties of Polycarbonate; Open Access Library Journal 5,e4229 (2018) pp. 1-10. (Year: 2018). [cited by examiner]
International Searching Authority, “International Search Report,” issued in connection with International Patent Application No. PCT/JP2020/025621, dated Sep. 8, 2020. [cited by applicant]
International Searching Authority, “Written Opinion,” issued in connection with International Patent Application No. PCT/JP2020/025621, dated Sep. 8, 2020. [cited by applicant]
Office Action issued in corresponding Chinese Patent Application No. 202080046859.X, dated Aug. 30, 2023. [cited by applicant]
Office Action issued in corresponding Indian Patent Application No. 202147060599, dated Aug. 25, 2023. [cited by applicant]
Office Action issued in connection with Taiwan Appl. No. 109122581 dated Jan. 3, 2024. [cited by applicant]
Office Action issued in corresponding Japanese Patent Application No. 2021-530030 dated Sep. 26, 2023 (11 pages). [cited by applicant]
European Extended Search Report, dated Jul. 12, 2023, issued in corresponding European Patent Application No. 20834183.4 (7 pages). [cited by applicant]
Office Action issued in corresponding Indian Patent Application No. 202147060599 dated May 2, 2024 (3 pages). [cited by applicant]
Office Action issued in corresponding Japanese Patent Application No. 2021-530030 dated Jun. 11, 2024 (3 pages). [cited by applicant]
Office Action issued in corresponding Taiwanese Patent Application No. 109122581 dated Jun. 12, 2024 (12 pages). [cited by applicant]
Office Action issued in corresponding Chinese Patent Application No. 202080046859.X dated Mar. 23, 2024 (15 pages). [cited by applicant]
Office Action issued in corresponding Japanese Patent Application No. 2021-530030 dated Mar. 19, 2024 (4 pages). [cited by applicant]
Office Action issued in corresponding Chinese Patent Application No. 202080046859.X dated Sep. 20, 2024 (13 pages). [cited by applicant]
Office Action issued in corresponding Indian Patent Application No. 202147060599 dated Dec. 2, 2024. [cited by applicant]
Office Action issued in corresponding Korean Patent Application No. 10-2021-7042610 dated Aug. 14, 2025. [cited by applicant]