IP Library Granted Patent US 12,433,716
Granted Patent B2
US 12,433,716 · App. 18/601,796 · Granted Oct 7, 2025

Aligner stage analysis to obtain mechanical interactions of aligners and teeth for treatment planning

Inventors: Iman Shojaei (San Jose, CA); Reza Shirazi Aghjari (San Jose, CA)
Assignee: ALIGN TECHNOLOGY, INC.
A61C7/002A61C7/08G06T19/00G16H20/40G16H50/50
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Quick Facts
Patent No.
US 12,433,716
App. No.
18/601,796
Granted
Oct 7, 2025
Kind
B2
Abstract

Systems and methods of simulating, modeling, and validating orthodontic treatment are disclosed. The method may include designing an orthodontic treatment system or force system, generative a displacement field between a first position of a patient's teeth and a second position, modeling the three-dimensional force-displacement model generated by the treatment system or force system, and validating the treatment system or force system. The methods disclosed herein may be iterated to optimize the orthodontic force system or treatment system.

Claims (32)

1. A method of evaluating an orthodontic treatment plan, the method comprising:

generating an orthodontic treatment plan comprising a first stage and a second stage;

generating a 3D model of the patient's teeth at the first stage;

generating a 3D model of an orthodontic appliance at the second stage;

receiving input comprising a stiffness matrix of the patient's teeth and a stiffness matrix of the orthodontic appliance;

modeling mechanical interactions of the orthodontic appliance at the second stage with the patient's teeth at the first stage based at least in part on the stiffness matrix of the patient's teeth applied to the 3D model of the patient's teeth and the stiffness matrix of the orthodontic appliance applied to the 3D model of the orthodontic appliance; and

modifying the orthodontic treatment plan based on the modeled mechanical interactions.

2. The method of claim 1 , further comprising mapping spatial differences between the 3D model of the orthodontic appliance at the second stage and the 3D model of the patient's teeth at the first stage.

3. The method of claim 2 , further comprising generating a displacement field using the mapped spatial differences.

4. The method of claim 3 , further comprising determining if the forces applied match predicted forces from the orthodontic treatment plan.

5. The method of claim 1 , further comprising mapping forces applied by the orthodontic appliance at the second stage to each tooth of the patient's teeth at the first stage, wherein the mapping of the applied forces is based at least in part on the modeled mechanical interactions.

6. The method of claim 1 , wherein the first stage and the second stage are consecutive stages.

7. The method of claim 1 , wherein the first stage is an initial position and the second stage is a final position.

8. The method of claim 1 , further comprising repeating the method.

9. The method of claim 1 , further comprising generating a 3D force displacement model of the modeled mechanical interactions between the 3D model of the orthodontic appliance and the 3D model of the patient's teeth.

10. The method of claim 1 , wherein the stiffness matrix of the patient's teeth is determined from material properties of the patient's teeth or retrieved as data from a patient database, or both.

11. The method of claim 3 , wherein the stiffness matrix of the orthodontic appliance is determined from the material properties of the orthodontic appliance, retrieved as data from an orthodontic appliance database, or determined from the 3D model of the orthodontic appliance, or any combination thereof.

12. The method of claim 1 , further comprising retrieving the stiffness matrix of the patient's teeth, or the stiffness matrix of the orthodontic appliance, or both, from a stiffness matrix datastore.

13. A non-transitory computer-readable medium having instructions stored thereon that, when executed by one or more computer processors, cause the one or more computer processors to perform operations comprising:

generating an orthodontic treatment plan comprising a first stage and a second stage;

generating a 3D model of the patient's teeth at the first stage;

generating a 3D model of an orthodontic appliance at the second stage;

receiving input comprising a stiffness matrix of the patient's teeth and a stiffness matrix of the orthodontic appliance;

modeling mechanical interactions of the orthodontic appliance at the second stage with the patient's teeth at the first stage based at least in part on the stiffness matrix of the patient's teeth applied to the 3D model of the patient's teeth and the stiffness matrix of the orthodontic appliance applied to the 3D model of the orthodontic appliance; and

modifying the orthodontic treatment plan based on the modeled mechanical interactions.

14. The non-transitory computer-readable medium of claim 13 , further comprising mapping spatial differences between the 3D model of the orthodontic appliance at the second stage and the 3D model of the patient's teeth at the first stage.

15. The non-transitory computer-readable medium of claim 13 , further comprising mapping forces applied by the orthodontic appliance at the second stage to each tooth of the patient's teeth at the first stage, wherein the mapping of the applied forces is based at least in part on the modeled mechanical interactions.

16. The non-transitory computer-readable medium of claim 15 , further comprising determining if the forces applied match predicted forces from the orthodontic treatment plan.

17. The non-transitory computer-readable medium of claim 13 , wherein the first stage and the second stage are consecutive stages.

18. The non-transitory computer-readable medium of claim 13 , further comprising repeating the method.

19. The non-transitory computer-readable medium of claim 13 , wherein the stiffness matrix of the patient's teeth is determined from material properties of the patient's teeth or retrieved as data from a patient database, or both.

20. The non-transitory computer-readable medium of claim 13 , wherein the stiffness matrix of the orthodontic appliance is determined from the material properties of the orthodontic appliance, retrieved as data from an orthodontic appliance database, or determined from the 3D model of the orthodontic appliance, or any combination thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2024
From: SHOJAEI, IMAN; SHIRAZI AGHJARI, REZA
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 068441/0663 →
Continuity (4)
Continuation 18108486 · Feb 10, 2023
Continuation 17139222 · Dec 31, 2020
Provisional Application 62956006 · Dec 31, 2019
Related Publication 20250017692A1 · Jan 16, 2025
References Cited (2)
US 10687916B1 · Dargis · 2020 [cited by examiner]
US 20170100214A1 · Wen · 2017 [cited by examiner]