IP Library Granted Patent US 12,435,546
Granted Patent B2
US 12,435,546 · App. 18/736,797 · Granted Oct 7, 2025

Electro-mechanical lock core

Inventors: John Andrew Snodgrass (Plainwell, MI); Brendon Allen (Upland, CA); Street Anthony Barnett, III (Watertown, MA); Michael Hans Viklund (Indianapolis, IN)
Assignee: dormakaba USA Inc.
E05B63/0056E05B13/005E05B13/101E05B17/045E05B27/0042E05B47/0001E05B47/0005E05B47/0012E05B2047/0017
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Quick Facts
Patent No.
US 12,435,546
App. No.
18/736,797
Granted
Oct 7, 2025
Kind
B2
Abstract

An interchangeable electro-mechanical lock core for use with a lock device having a locked state and an unlocked state is disclosed. The interchangeable electro-mechanical lock core may include a moveable plug having a first position relative to a lock core body which corresponds to the lock device being in the locked state and a second position relative to a lock core body which corresponds to the lock device being in the unlocked state. The interchangeable electro-mechanical lock core may include a core keeper moveably coupled to a lock core body. The core keeper may be positionable in a retain position wherein the core keeper extends beyond an envelope of lock core body to hold the lock core body in an opening of the lock device and a remove position wherein the core keeper is retracted relative to retain position to permit removal.

Claims (13)

1. An interchangeable lock core for use with a lock device having a locked state and an unlocked state, the lock device including an opening sized to receive the interchangeable lock core, the interchangeable lock core comprising:

a lock core body having a front end and a rear end;

a moveable plug positioned within an interior of the lock core body proximate the rear end of the lock core body, the moveable plug having a first position relative to the lock core body, which corresponds to the lock device being in the locked state, and a second position relative to the lock core body, which corresponds to the lock device being in the unlocked state, the moveable plug being rotatable between the first position and the second position about a moveable plug axis;

a core keeper moveably coupled to the lock core body, the core keeper being positionable in a retain position, in which the core keeper extends beyond an envelope of the lock core body to hold the lock core body in the opening of the lock device, and a remove position, in which the core keeper is retracted towards the lock core body relative to the retain position;

an operator actuatable assembly supported by the lock core body and including an operator actuatable input device positioned forward of the front end of the lock core body; and

an electro-mechanical control system which, in a first configuration, operatively couples the operator actuatable input device to the moveable plug; in a second configuration, operatively couples the operator actuatable input device to the core keeper; and in a third configuration, uncouples the operator actuatable input device from both the moveable plug and the core keeper, the electro-mechanical control system including a motor and a control element driven by the motor to a first position relative to a front face of the moveable plug when the electro-mechanical control system is in the first configuration, to a second position relative to the front face of the moveable plug when the electro-mechanical control system is in the second configuration, and to a third position relative to the front face of the moveable plug when the electro-mechanical control system is in the third configuration, wherein the electro-mechanical control system includes a clutch driven by the motor between a disengaged position, a first engaged position, and a second engaged position, and wherein the motor is configured to generate motion along a motor axis, and further comprising a first pin segment and a second pin segment structured to translate in a direction transverse to the motor axis; and

a control sleeve, wherein a first shearline is defined on a first side of the control sleeve and a second shear line is defined on a second side of the control sleeve, wherein when an interface between the first pin segment and the second pin segment is aligned with the first shearline, the moveable plug is configured to rotate relative to the control sleeve, and wherein when an interface between the first pin segment and the second pin segment is aligned with the second shearline, the moveable plug and the control sleeve are configured to rotate together.

2. The electro-mechanical lock core of claim 1 , wherein the front face of the moveable plug is between the front end of the lock core body and the rear end of the lock core body, and an end of the control element is positioned between the front face of the moveable plug and the rear end of the lock core body in at least one of the first position of the control element, the second position of the control element, and the third position of the control element.

3. The electro-mechanical lock core of claim 1 , wherein the movable plug is received by the control sleeve, and the core keeper extends from the control sleeve.

4. The electro-mechanical lock core of claim 1 , wherein the lock core body includes an upper portion having a first maximum lateral extent, a lower portion having a second maximum lateral extent, and a waist portion having a third maximum lateral extent, the third maximum lateral extent being less than the first maximum lateral extent and being less than the second maximum lateral extent, the lower portion, the upper portion, and the waist portion forming an envelope of the lock core body.

5. The electro-mechanical lock core of claim 1 , wherein the moveable plug includes a plug engagement feature, wherein the clutch includes a clutch engagement feature, wherein the plug engagement feature is complementary to the clutch engagement feature such that the clutch is configured to engage the moveable plug between the first engaged position and the second engaged position.

6. The electro-mechanical lock core of claim 1 , wherein the first pin segment is colinear with the second pin segment along a pin axis, and further including an angled surface operatively coupled between the motor and the first pin segment and second pin segment, the angled surface configured to convert motion along the motor axis to motion along the pin axis.

7. The electro-mechanical lock core of claim 1 , wherein the first configuration corresponds to when the interface between the first pin segment and second pin segment is aligned with the first shearline, and wherein the second configuration corresponds to when the interface between the first pin segment and second pin segment is aligned with the second shearline.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2025
From: SNODGRASS, JOHN ANDREW; ALLEN, BRENDON; BARNETT, STREET ANTHONY, III; VIKLUND, MICHAEL HANS
To: DORMAKABA USA INC.
Reel/Frame 071286/0795 →
Continuity (5)
Division 16597202 · Oct 9, 2019
Continuation In Part PCTUS2019027220 · Apr 12, 2019
Provisional Application 62829974 · Apr 5, 2019
Provisional Application 62657578 · Apr 13, 2018
Related Publication 20240328206A1 · Oct 3, 2024
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