IP Library Granted Patent US 12,435,907
Granted Patent B2
US 12,435,907 · App. 17/820,052 · Granted Oct 7, 2025

Tubular receiver for heating particles with solar energy

Inventors: Andrew Stephen Oles (Baltimore, MD); Apurba Kumar Das (Katy, TX); Chiranjeev Singh Kalra (Irvine, CA); Gary Thomas Pashko (Ludlow, MA)
Assignee: HELIOGEN HOLDINGS, INC.
F24S80/20F24S20/20F24S20/30F24S10/72F24S2020/23Y02E10/44
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Quick Facts
Patent No.
US 12,435,907
App. No.
17/820,052
Granted
Oct 7, 2025
Kind
B2
Abstract

A particle receiver includes an inlet, an outlet and multiple tubes rotatably coupled to the inlet and the outlet. The tubes receive particles via the inlet, the particles passing along a passageway of each of the tubes to the outlet. The tubes receive a solar flux as they rotate to heat the particles passing through the tubes. A heat transfer coefficient of the particles is increased by increased mixing via air flowing in the tubes, fins used to mix the particles or via channels via which the particles pass through that increase turnover and mixing of the particles.

Claims (30)

1. A particle receiver, comprising:

an inlet;

an outlet; and

a plurality of tubes rotatably coupled to the inlet and the outlet and configured to receive a flow of a plurality of particles via the inlet, after being delivered into each of the plurality of tubes the particles flowing along a passageway of each of the tubes to the outlet solely due to a force of gravity, the particles dispensed via the outlet, the tubes configured to receive solar energy on an outer surface thereof to heat the particles passing through the tubes, wherein each of the plurality of tubes includes an outer tube and an inner tube, the outer tube configured to rotate relative to the inner tube, an annulus defined between the inner tube and the outer tube, the particles configured to flow through the annulus between a proximal portion and a distal portion of the plurality of tubes.

2. The particle receiver of claim 1 , wherein the tubes are rotatably coupled to the inlet and the outlet by roller bearings so that the tubes rotate at a speed of between 30 rpm and 200 rpm.

3. The particle receiver of claim 1 , wherein the tubes are angled relative to a horizontal plane so that a proximal end of the tubes is at a higher elevation than a distal end of the tubes, and so that the particles pass through the tubes under a force of gravity.

4. The particle receiver of claim 1 , wherein the inlet is an inlet manifold.

5. The particle receiver of claim 4 , wherein the outlet is an outlet manifold.

6. The particle receiver of claim 1 , further comprising multiple fins that extend into the annulus from the outer tube, the outer tube and fins configured to rotate relative to the inner tube so that the fins mix the particles in the annulus.

7. The particle receiver of claim 1 , further comprising an air system operable to flow air into the annulus to facilitate mixing of the particles in the annulus.

8. The particle receiver of claim 1 , the outer tube defining a plurality of channels attached to the inner tube and defining respective cavities between the outer tube and the inner tube, the particles configured to flow through the respective cavities of the plurality of channels between the proximal portion and the distal portion of the plurality of tubes.

9. A particle receiver, comprising:

an inlet;

an outlet; and

a plurality of tube assemblies, each tube assembly comprising an inner tube fixed to the inlet and to the outlet and an outer tube rotatably coupled to the inlet and the outlet and disposed about the inner tube, the tube assembly configured to receive a flow of a plurality of particles via the inlet, after being delivered into each tube assembly the particles passing along a passageway between the inner tube and the outer tube to the outlet solely due to a force of gravity, the particles dispensed via the outlet, the outer tube being made of metal and configured to receive solar energy on an outer surface thereof to heat the particles passing through the tube assembly, wherein the passageway is an annulus between the inner tube and the outer tube that extends along a length of the tube assembly, the outer tube configured to rotate relative to the inner tube.

10. The particle receiver of claim 9 , wherein the outer tube is rotatably coupled to the inlet and the outlet by roller bearings.

11. The particle receiver of claim 9 , wherein the plurality of tube assemblies are arranged in parallel to allow parallel flow therethrough.

12. The particle receiver of claim 9 , wherein the inner tube is made of a different material than the outer tube.

13. The particle receiver of claim 9 , wherein the passageway is a plurality of separate cavities defined by a plurality of channels of the outer tube attached to the inner tube and extending along a length of the tube assembly.

14. The particle receiver of claim 9 , further comprising one or more fins attached to the outer tube and extending into the passageway, the one or more fins configured to mix the particles as they pass through the passageway.

15. The particle receiver of claim 9 , further comprising a leaky seal attached to an outer surface of the inner tube and disposed in the passageway between the inner tube and the outer tube at a distal portion of the tube assembly.

16. The particle receiver of claim 9 , wherein a distal portion of the outer tube is supported on one or more rollers.

17. The particle receiver of claim 9 , further comprising a gate valve selectively actuatable to restrict flow of the particles in the passageway.

18. The particle receiver of claim 9 , further comprising a conveyor configured to convey the particles between the inlet and the passageway.

19. The particle receiver of claim 18 , wherein the conveyor extends at an angle relative to an axis of the tube assembly.

20. The particle receiver of claim 9 , wherein the tube assembly is angled relative to a horizontal plane so that a proximal end of the tube assembly is at a higher elevation than a distal end of the tube assembly, and so that the particles pass through the tube assemblies under a force of gravity.

21. A particle receiver, comprising:

an inlet;

an outlet; and

a plurality of tube assemblies, each tube assembly comprising an inner tube fixed to the inlet and to the outlet and an outer tube rotatably coupled to the inlet and the outlet and disposed about the inner tube, the tube assembly configured to receive a flow of a plurality of particles via the inlet, after being delivered into each tube assembly the particles passing along a passageway between the inner tube and the outer tube to the outlet solely due to a force of gravity, the particles dispensed via the outlet, the outer tube being made of metal and configured to receive solar energy on an outer surface thereof to heat the particles passing through the tube assembly, the inner tube comprising one or more air inlet apertures in a wall of the inner tube via which air enters the passageway between the inner tube and the outer tube to facilitate mixing of the particles.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2024
From: OLES, ANDREW STEPHEN; DAS, APURBA KUMAR; KALRA, CHIRANJEEV SINGH; PASHKO, GARY THOMAS
To: HELIOGEN HOLDINGS, INC.
Reel/Frame 068890/0419 →
Continuity (2)
Provisional Application 63235067 · Aug 19, 2021
Related Publication 20230058254A1 · Feb 23, 2023
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