IP Library Granted Patent US 12,439,556
Granted Patent B2
US 12,439,556 · App. 18/083,414 · Granted Oct 7, 2025

MEMS-based system for cooling a vapor chamber

Inventors: Prabhu Sathyamurthy (San Jose, CA); Suryaprakash Ganti (Los Altos, CA); Seshagiri Rao Madhavapeddy (La Jolla, CA); Vikram Mukundan (San Ramon, CA); Narayana Prasad Rayapati (Mountain View, CA)
Assignee: Frore Systems Inc.
H05K7/20309H05K7/20327H05K7/20381
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Quick Facts
Patent No.
US 12,439,556
App. No.
18/083,414
Granted
Oct 7, 2025
Kind
B2
Abstract

A server system is described. The server system includes a vapor chamber in thermal communication with a plurality of heat sources and an array of microelectromechanical system (MEMS) jets arranged to cause a fluid to impinge on a surface of the vapor chamber.

Claims (26)

1. A server system, comprising:

a vapor chamber in thermal communication with a plurality of heat sources, the vapor chamber including a plurality of external fins;

at least one array of microelectromechanical system (MEMS) jets coupled to at least one fin of the plurality of external fins, the at least one array of MEMS jets arranged to cause a fluid to impinge on a surface corresponding to the at least one fin of the plurality of external fins of the vapor chamber, the surface being selected from an external surface of the at least one fin and a heat spreader surface thermally coupled to the external surface of the at least one fin; and

a duct system coupled with the at least one array of MEMS jets and configured to direct heated fluid from proximate to the at least one fin to distal from the at least one fin.

2. The server system of claim 1 , wherein the at least one array of MEMS jets includes a plurality of cooling cells, each of the plurality of cooling cells including a cooling element and an orifice plate including a plurality of orifices therein, the cooling element being configured to drive the fluid through the plurality of orifices, forming a plurality of fluid jets.

3. The server system of claim 1 , wherein the fluid is air.

4. The server system of claim 1 , wherein the at least one fin has a first surface and a second surface opposite to the first surface, the at least one array of MEMS jets being configured to drive the fluid toward the first surface and the second surface.

5. The server system of claim 1 , wherein each of the plurality of external fins are parallel another of the plurality of external fins, and wherein the plurality of external fins is oriented parallel to a heat source surface or perpendicular to the heat source surface.

6. The server system of claim 1 , wherein each of the at least one array of MEMS jets has a height of not more than 1.5 millimeter.

7. The server system of claim 1 , wherein the at least one array of MEMS jets includes at least 720 jets and dissipates at least 1400 W.

8. The server system of claim 2 , wherein the cooling element includes a central region and a first cantilevered region on a first side of the central region and a second cantilevered region on a second side of the central region opposite to the first side, the first and second cantilevered regions being configured to vibrate to drive the fluid through the plurality of orifices.

9. A system, comprising:

a vapor chamber in thermal communication with a plurality of heat sources, the vapor chamber including a plurality of external fins;

at least one array of cooling elements coupled to at least one fin of the plurality of external fins, the at least one array of cooling elements being configured to undergo vibrational motion when actuated to drive a fluid to impinge on a surface corresponding to the at least one fin of the vapor chamber, the surface being selected from an external surface of the at least one fin and a heat spreader surface thermally coupled to the external surface of the at least one fin, the at least one array of cooling elements configured to dissipate at least 800 Watts when actuated; and

a duct system coupled with the at least one array of cooling elements and configured to direct heated fluid from proximate to the at least one fin to distal from the at least one fin.

10. The system of claim 9 , wherein the at least one array of cooling elements is configured to drive the fluid through a plurality of orifices in a least one orifice plate when actuated, forming a plurality of fluid jets.

11. The system of claim 9 , wherein the at least one array of cooling elements is configured to dissipate at least 1600 Watts when actuated.

12. The system of claim 9 , wherein the plurality of external fins has a first surface and a second surface opposite to the first surface, the at least one array of cooling elements being configured to cause the fluid to impinge on the first surface and the second surface.

13. The system of claim 9 , each of the at least one array of cooling elements has a height of not more than 1.5 millimeter.

14. The system of claim 9 , wherein the at least one array of cooling elements includes at least 720 cooling elements and dissipates at least 1400 W.

15. A method comprising:

providing a vapor chamber in thermal communication with a plurality of heat sources, the vapor chamber including a plurality of external fins;

providing at least one array of microelectromechanical system (MEMS) jets coupled with at least one fin of the plurality of external fins, the at least one array of MEMS jets arranged to cause a fluid to impinge on a surface corresponding to the at least one fin of the vapor chamber, the surface being selected from an external surface of the at least one fin and a heat spreader surface thermally coupled to the external surface of the least one fin; and

providing a duct system coupled with the at least one array of MEMS jets and configured to direct heated fluid from proximate to the at least one fin to distal from the at least one fin.

16. The method of claim 15 , wherein the providing the at least one array of MEMS jets includes:

providing a plurality of cooling cells, each of the plurality of cooling cells including a cooling element and an orifice plate including a plurality of orifices therein, the cooling element being configured to drive the fluid through the plurality of orifices, forming a plurality of fluid jets.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2023
From: SATHYAMURTHY, PRABHU; GANTI, SURYAPRAKASH; MADHAVAPEDDY, SESHAGIRI RAO; MUKUNDAN, VIKRAM; RAYAPATI, NARAYANA PRASAD
To: FRORE SYSTEMS INC.
Reel/Frame 064472/0350 →
Continuity (2)
Provisional Application 63291760 · Dec 20, 2021
Related Publication 20230200011A1 · Jun 22, 2023
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