IP Library › Granted Patent US 12,440,209
Granted Patent B2
US 12,440,209 · App. 18/195,068 · Granted Oct 14, 2025

Surgical instrument with multiple program responses during a firing motion

Inventors: Jason L. Harris (Lebanon, OH); Frederick E. Shelton, IV (Hillsboro, OH); Mark D. Overmyer (Cincinnati, OH)
Assignee: Cilag GmbH International
A61B17/0686A61B17/07207A61B17/320068G16H20/40G16H40/63A61B2017/00017A61B2017/00022A61B2017/00026A61B2017/00039A61B2017/00075A61B2017/00115A61B2017/00119A61B2017/00123A61B2017/00132A61B2017/00199A61B2017/00398A61B2017/0046A61B2017/00725A61B2017/00734A61B2017/07257A61B2017/07271A61B2017/07285A61B2017/2927A61B2090/061A61B2090/064A61B2090/065A61B2090/0803A61B2090/0807A61B2090/0808A61B2090/0811A61B2090/304A61B2090/309
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Quick Facts
Patent No.
US 12,440,209
App. No.
18/195,068
Filed
May 9, 2023
Granted
Oct 14, 2025
Kind
B2
Art Unit
3731
USPC
227/180.1
Abstract

A surgical instrument. The surgical instrument includes an elongated channel configured to support a staple cartridge, an anvil pivotably connected to the elongated channel, a knife mechanically coupled to the staple cartridge, an electric motor and a control circuit electrically connected to the electric motor. The control circuit is configured to change a firing motion a first way based on a first value of a projected peak firing force and a second way based on a second value of the projected peak firing force value.

Claims (48)

1. A surgical instrument, comprising:

an elongated channel configured to support a staple cartridge;

an anvil pivotably connected to the elongated channel;

a closure tube mechanically coupled to the anvil;

an electric motor; and

a control circuit electrically connected to the electric motor, wherein the control circuit is configured to:

determine a firing force of the surgical instrument during a firing motion of the surgical instrument;

determine a projected peak firing force based on the determined firing force;

determine, based on the projected peak firing force, whether to change the firing motion of the surgical instrument;

determine, in response to a determination to change the firing motion of the surgical instrument, a rate of at which the projected peak firing force is approaching a predetermined threshold firing force; and

change the firing motion of the surgical instrument to (i) a first firing motion in response to the rate being equal to a first rate and (ii) a second firing motion, different from the first firing motion, in response to the rate being equal to a second rate different from the first rate.

2. The surgical instrument of claim 1 , wherein to determine whether to change the firing motion of the surgical instrument comprises to determine whether to change the firing motion of the surgical instrument based on the projected peak firing force and an amplitude of the determined firing force.

3. The surgical instrument of claim 1 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to pause the firing motion of the surgical instrument.

4. The surgical instrument of claim 3 , wherein to pause the firing motion of the surgical instrument comprises to pause movement of the closure tube.

5. The surgical instrument of claim 4 , wherein the control circuit is further configured to:

determine whether to restart the firing motion of the surgical instrument based on a criteria; and

restart, subsequent to the pause of the firing motion, the firing motion in response to a determination to restart the firing motion.

6. The surgical instrument of claim 1 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to reduce a speed of movement of the closure tube.

7. The surgical instrument of claim 1 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to increase a speed of movement of the closure tube.

8. The surgical instrument of claim 1 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to oscillate the closure tube.

9. The surgical instrument of claim 1 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to perform one of: (i) pause the firing motion of the surgical instrument, (ii) reduce a speed of movement of the closure tube, (iii) increase a speed of movement of the closure tube, or (iv) oscillate the closure tube, and

wherein to change the firing motion of the surgical instrument to the second firing motion comprises to perform a different one of: (i) pause the firing motion of the surgical instrument, (ii) reduce a speed of movement of the closure tube, (iii) increase a speed of movement of the closure tube, or (iv) oscillate the closure tube.

10. The surgical instrument of claim 9 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to reduce a speed of movement of the closure tube, and wherein to change the firing motion of the surgical instrument to the second firing motion comprises to increase a speed of movement of the closure tube.

11. The surgical instrument of claim 9 , wherein the second rate is greater than the first rate.

12. The surgical instrument of claim 1 , wherein the control circuit is configured to change the firing motion of the surgical instrument to (i) a third firing motion, different from the first and second firing motions, in response to the rate being equal to a third rate different from the first and second rates and (ii) a fourth firing motion, different from the first, second, and third firing motions, in response to the rate being equal to a fourth rate different from the first rate, second, and third rates.

13. The surgical instrument of claim 12 , wherein the first rate is greater than the second rate, the second rate is greater than the third rate, and the third rate is greater than the first rate.

14. The surgical instrument of claim 12 , wherein to:

change the firing motion to the first motion comprises to pause the firing motion of the surgical instrument,

change the firing motion to the second motion comprises to reduce a speed of movement of the closure tube,

change the firing motion to the third motion comprises to increase a speed of movement of the closure tube, and

change the firing motion to the fourth motion comprises to oscillate the closure tube.

15. The surgical instrument of claim 1 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to oscillate the knife.

16. A surgical instrument comprising:

an end effector configured to receive a staple cartridge, the end effector comprising:

a first jaw,

a second jaw movable relative to the first jaw, and

a knife;

a drive system configured to effect a firing motion of the surgical instrument; and

a control circuit electrically coupled to the drive system, wherein the control circuit is configured to:

determine a firing force of the surgical instrument during the firing motion of the surgical instrument;

determine a projected peak firing force based on the determined firing force;

determine, based on the projected peak firing force, whether to change the firing motion of the surgical instrument;

determine, in response to a determination to change the firing motion of the surgical instrument, a rate of at which the projected peak firing force is approaching a predetermined threshold firing force; and

change the firing motion of the surgical instrument to (i) a first firing motion in response to the rate being equal to a first rate and (ii) a second firing motion, different from the first firing motion, in response to the rate being equal to a second rate different from the first rate.

17. The surgical instrument of claim 16 , wherein to determine whether to change the firing motion of the surgical instrument comprises to determine whether to change the firing motion of the surgical instrument based on the projected peak firing force and an amplitude of the determined firing force.

18. The surgical instrument of claim 16 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to pause an advancement of the knife.

19. The surgical instrument of claim 16 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to reduce a velocity of movement of the knife.

20. The surgical instrument of claim 16 , wherein to change the firing motion of the surgical instrument to the first firing motion comprises to increase a velocity of movement of the knife.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: HARRIS, JASON L.; SHELTON, FREDERICK E., IV; OVERMYER, MARK D.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 067578/0987 →
CHANGE OF NAME Recorded May 31, 2024
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 067579/0218 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2024
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 067592/0858 →
Continuity (4)
Continuation 17709576 · Mar 31, 2022
Continuation 16919319 · Jul 2, 2020
Continuation 15130566 · Apr 15, 2016
Related Publication 20230363758A1 · Nov 16, 2023
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