IP Library › Granted Patent US 12,442,222
Granted Patent B1
US 12,442,222 · App. 18/107,211 · Granted Oct 14, 2025

Exit device assembly

Inventors: Brian H. Hood (Zionsville, IN); Juan Alvarado (Indianapolis, IN); Jason Clifford (Noblesville, IN)
Assignee: dormakaba USA Inc.
E05B65/1006E05B65/1053
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Quick Facts
Patent No.
US 12,442,222
App. No.
18/107,211
Granted
Oct 14, 2025
Kind
B1
Abstract

An exit device including an intermediate transmission assembly transmitting the translation of an input into a rotational vertical rod output is disclosed. An upper door latch receiving a rotational vertical rod input to actuate an upper door latch from a latched position to an unlatched position is further disclosed. A lower latch receiving a rotational vertical rod input to actuate a lower latch from a latched position to an unlatched position is additionally disclosed.

Claims (34)

1. An upper door latch assembly, comprising:

an upper latch comprising a rocker rotatable about a rocker axis of rotation from an extended, latched position to a retracted, unlatched position and from the retracted, unlatched position to the extended, latched position;

a rotatable input rotatable about a rotatable input axis of rotation, the rocker axis of rotation perpendicular to the rotatable input axis of rotation, the rotatable input having a rotatable input latched position and a rotatable input unlatched position, the rotatable input rotatable about the rotatable input axis of rotation from the rotatable input latched position to the rotatable input unlatched position and from the rotatable input unlatched position to the rotatable input latched position, the rotatable input maintaining the upper latch in the latched position when the rotatable input maintains the rotatable input latched position; and

wherein an upper end of the rotatable input is maintained at a first distance from the rocker axis of rotation in both the rotatable input latched position and the rotatable input unlatched position.

2. The upper door latch assembly of claim 1 , wherein the rotatable input extends a length greater than ½ of a height of a pedestrian traffic door, whereby the upper latch can be actuated from a distance greater than ½ of the height of the pedestrian traffic door.

3. The upper door latch assembly of claim 1 , wherein the rotatable input comprises an upper vertical rod.

4. The upper door latch assembly of any of claims 1-3 , wherein the rotatable input comprises a cam.

5. The upper door latch assembly of claim 4 , wherein the cam has a cam longitudinal axis, the cam longitudinal axis offset from the rotatable input axis of rotation.

6. The upper door latch assembly of claim 1 , further comprising:

a pivotable roller bracket pivotable about a pivot axis;

a roller rotatably supported by the pivotable roller bracket about a roller axis of rotation, the roller axis of rotation spaced a distance from the pivot axis, the pivotable roller bracket having a blocking position with the roller blocking movement of the upper latch from the extended, latched position toward the retracted, unlatched position, the pivotable roller bracket pivotable about the pivot axis from the blocking position to allow the upper latch to actuate toward the retracted, unlatched position.

7. The upper door latch assembly of claim 6 , wherein the upper latch bears against the roller when actuated from the extended, latched position to the retracted, unlatched position.

8. The upper door latch assembly of claim 7 , further comprising:

a torsion spring biasing the pivotable roller bracket toward the blocking position, the torsion spring biasing the roller toward the upper latch, the torsion spring providing a biasing force maintaining the position of the upper latch in the retracted, unlatched position when the upper latch maintains the retracted, unlatched position.

9. The upper door latch assembly of claim 6 , wherein the rotatable input comprises a cam, the cam maintaining a stop position blocking pivoting of the pivotable roller bracket from the blocking position when the rotatable input maintains the rotatable input latched position, the cam having a cam longitudinal axis, the rotatable input comprises a rotatable input longitudinal axis, the cam longitudinal axis offset from the rotatable input longitudinal axis.

10. The upper door latch assembly of claim 8 , wherein the upper latch comprises a return arm, the return arm positioned to receive a force to overcome the biasing force maintaining the position of the upper latch in the retracted, unlatched position.

11. An upper door latch assembly, comprising:

an upper latch having an extended, latched position and a retracted, unlatched position; and

a rotatable input having a rotatable input latched position and a rotatable input unlatched position, the rotatable input rotatable about a rotatable input axis of rotation from the rotatable input latched position to the rotatable input unlatched position and from the rotatable input unlatched position to the rotatable input latched position, the rotatable input maintaining the upper latch in the latched position when the rotatable input maintains the rotatable input latched position, the rotatable input extending a length greater than ½ of a height of a pedestrian traffic door, whereby the upper latch can be actuated from a distance greater than ½ of the height of the pedestrian traffic door;

wherein the upper latch comprises a rocker rotatable about a rocker axis of rotation from the latched position to the unlatched position and from the unlatched position to the latched position, the rocker axis of rotation perpendicular to the rotatable input axis of rotation.

12. The upper door latch assembly of claim 11 , wherein the rotatable input comprises an upper vertical rod.

13. The upper door latch assembly of claim 12 , wherein the rotatable input comprises a cam having a cam longitudinal axis, the rotatable input comprises a rotatable input longitudinal axis, the cam longitudinal axis offset from the rotatable input longitudinal axis.

14. The upper door latch assembly of claim 11 , further comprising:

a pivotable roller bracket pivotable about a pivot axis;

a roller rotatably supported by the pivotable roller bracket about a roller axis of rotation, the roller axis of rotation spaced a distance from the pivot axis, the pivotable roller bracket having a blocking position with the roller blocking movement of the upper latch from the extended, latched position toward the retracted, unlatched position, the pivotable roller bracket pivotable about the pivot axis from the blocking position to allow the upper latch to actuate toward the retracted, unlatched position.

15. The upper door latch assembly of claim 14 , wherein the upper latch bears against the roller when actuated from the extended, latched position to the retracted, unlatched position.

16. The upper door latch assembly of claim 15 , further comprising:

a torsion spring biasing the pivotable roller bracket toward the blocking position, the torsion spring biasing the roller toward the upper latch, the torsion spring providing a biasing force maintaining the position of the upper latch in the retracted, unlatched position when the upper latch maintains the retracted, unlatched position.

17. The upper door latch assembly of claim 16 , wherein the rotatable input comprises a cam, the cam maintaining a stop position blocking pivoting of the pivotable roller bracket from the blocking position when the rotatable input maintains the rotatable input latched position, the cam having a cam longitudinal axis, the rotatable input comprises a rotatable input longitudinal axis, the cam longitudinal axis offset from the rotatable input longitudinal axis.

18. The upper door latch assembly of claim 16 , wherein the upper latch comprises a return arm, the return arm positioned to receive a force to overcome the biasing force maintaining the position of the upper latch in the retracted, unlatched position.

19. The upper door latch assembly of claim 11 , wherein the rotatable input comprises a cam, and wherein the cam includes a contact interface.

20. The upper door latch assembly of claim 19 , wherein the cam includes a planar portion and an outer extent, at least one of the planar portion and the outer extent defining the contact interface.

21. The upper door latch assembly of claim 12 , wherein a contact interface is located at a first end of the upper vertical rod.

22. The upper door latch assembly of claim 11 , further comprising a contact interface rotatable with the rotatable input, the contact interface defining a radial displacement from the rotatable input axis of rotation as the rotatable input is rotated about the rotatable axis of rotation, the radial displacement varying from a first radial displacement to a second radial displacement as the rotatable input is rotated from a first rotational position to a second rotational position, the first radial displacement being different than the second radial displacement, the radial displacement operatively coupled to the upper latch to cause the upper latch to move between the extended, latched position and the retracted, unlatched position as the rotatable input is moved between the first rotational position and the second rotational position.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2023
From: HOOD, BRIAN H; ALVARADO, JUAN; CLIFFORD, JASON
To: DORMAKABA USA INC.
Reel/Frame 064310/0184 →
Continuity (1)
Provisional Application 63307735 · Feb 8, 2022
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