IP Library Granted Patent US 12,444,548
Granted Patent B2
US 12,444,548 · App. 18/249,271 · Granted Oct 14, 2025

Flexible supercapacitor with graphene electrodes embedded in hydrogel electrolyte

Inventors: Susan Taylor (Stirling, GB); Gabriel Casano (Stirling, GB); Marco Caffio (Stirling, GB)
Assignee: INTEGRATED GRAPHENE HOLDING LIMITED
H01G11/36H01G11/56H01G11/62H01G11/86
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Quick Facts
Patent No.
US 12,444,548
App. No.
18/249,271
Granted
Oct 14, 2025
Kind
B2
Abstract

A symmetric supercapacitor device comprising two electrodes, wherein each electrode comprises graphene, and a hydrogel electrolyte enveloping the electrodes in an active area, produces an enhanced operational voltage window. The graphene may be 3D graphene. The electrolyte may comprise a high molarity salt. The electrodes may have an interdigitated geometry.

Claims (31)

1. A single symmetric supercapacitor device comprising:

two electrodes, wherein each electrode comprises a 3D foam material obtained by laser irradiating a carbon source; and

a hydrogel electrolyte enveloping the electrodes in an active area, wherein said hydrogel electrolyte comprises a mixture of a hydrogel and a salt;

and wherein the device has an operational voltage window that includes 2.6V.

2. The symmetric supercapacitor device according to claim 1 , wherein the salt includes NaClO 4 .

3. The symmetric supercapacitor device according to claim 1 , comprising ionic charge carriers.

4. The symmetric supercapacitor device of claim 3 , wherein the ionic charge carriers are hydrated.

5. The symmetric supercapacitor device according to claim 1 , wherein said electrodes comprise porous graphene.

6. The symmetric supercapacitor device according to claim 1 , wherein said electrodes comprise 3D graphene.

7. The symmetric supercapacitor device according to claim 6 , wherein the 3D graphene is formed on a substrate.

8. The symmetric supercapacitor device according to claim 7 , wherein the substrate is a polyimide substrate.

9. The symmetric supercapacitor device according to claim 7 , wherein the substrate forms a substrate of the device.

10. The symmetric supercapacitor device according to claim 1 , wherein the symmetric supercapacitor device is flexible.

11. The device of claim 1 where the operational voltage lies between +1.2V and −1.4V.

12. The symmetric supercapacitor device according to claim 1 , wherein the salt includes Mg(ClO 4 ) 2 .

13. The symmetric supercapacitor device according to claim 1 , wherein the salt includes sodium sulphate, sodium disulphate, sodium persulphate, sodium perchlorate, lithium perchlorate, magnesium perchlorate, sodium nitrate, or lithium hexafluoride arsenate.

14. The symmetric supercapacitor device according to claim 1 , wherein the salt includes a phosphonium salt, a perchlorate salt, a nitrate salt or an arsenate salt.

15. A method of manufacturing a single symmetric supercapacitor device, the method including the steps of:

(i) two electrodes comprising a 3D foam material are formed on a substrate by laser irradiating a carbon source;

(ii) an electrolyte precursor comprising charge carriers including a salt and a hydrogel is applied to the electrodes;

(iii) an electrolyte is formed from the electrolute precursor, causing the electrodes to be embedded in the electrolyte in an active area to provide the device with an operational voltage window that includes 2.6V.

16. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the electrolyte precursor is prepared by preparing an aqueous solution of charge carriers including the salt and by mixing this aqueous solution with the hydrogel.

17. The method of manufacturing a symmetric supercapacitor device according to either claim 15 , wherein the electrodes are formed in situ.

18. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the electrodes are formed by irradiating said substrate with laser radiation.

19. The method of manufacturing a symmetric supercapacitor device according to claim 15 , where the operational voltage lies between +1.2V and −1.4V.

20. The symmetric supercapacitor device according to claim 1 , wherein the salt includes NaNO 3 .

21. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the salt includes NaClO 4 .

22. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the salt includes Mg(ClO 4 ) 2 .

23. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the salt includes NaNO 3 .

24. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the salt includes sodium sulphate, sodium disulphate, sodium persulphate, sodium perchlorate, lithium perchlorate, magnesium perchlorate, sodium nitrate, or lithium hexafluoride arsenate.

25. The method of manufacturing a symmetric supercapacitor device according to claim 15 , wherein the salt includes a phosphonium salt, a perchlorate salt, a nitrate salt or an arsenate salt.

Assignments (2)
CHANGE OF NAME Recorded Jul 15, 2024
From: RD GROUPCO LIMITED
To: INTEGRATED GRAPHENE HOLDING LIMITED
Reel/Frame 067984/0900 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2023
From: TAYLOR, SUSAN; CASANO, GABRIEL; CAFFIO, MARCO
To: RD GROUPCO LIMITED
Reel/Frame 065794/0347 →
Priority Claims (1)
GB 2016447 · Oct 16, 2020 · national
Continuity (1)
Related Publication 20230402235A1 · Dec 14, 2023
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