IP Library Granted Patent US 12,447,628
Granted Patent B1
US 12,447,628 · App. 19/252,708 · Granted Oct 21, 2025

Head and neck assembly of a bipedal robot

Inventors: David McCall (San Jose, CA); Sydney Hardy (San Jose, CA); Katarina Rodak (San Jose, CA)
Assignee: Figure AI Inc.
B25J11/0015B25J9/0009B25J19/00
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Quick Facts
Patent No.
US 12,447,628
App. No.
19/252,708
Filed
Jun 27, 2025
Granted
Oct 21, 2025
Kind
B1
Art Unit
3656
USPC
700/245
Abstract

A bipedal robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an illumination assembly. The illumination assembly is configured to illuminate a region that: (i) extends between a rear edge of the frontal shell and an extent of the frontal edge of the rear shell, (ii) is positioned adjacent to the extent of the rear edge of the frontal shell, and (iii) is positioned adjacent to the extent of the frontal edge of the rear shell.

Claims (61)

1. A bipedal robot comprising:

a torso;

a pair of arm assemblies coupled to the torso; and

a head and neck assembly coupled to the torso and having a neck portion and a head portion coupled to the neck portion, and wherein the head portion includes:

a first shell having a first shell edge,

a first region positioned adjacent to a first extent of the first shell edge of the first shell,

a first light emitter configured to illuminate an extent of the first region,

a second region positioned adjacent to a second extent of the first shell edge of the first shell,

a second light emitter configured to illuminate an extent of the second region, and wherein the extent of the second region is positioned on an opposite side of the head portion in comparison to the extent of the first region,

an illumination width that extends between a first outmost point of the extent of the first region and a second outmost point of the extent of the second region,

a first shell width that extends between: (i) a first shell point located on the first shell edge and adjacent to the first region, and (ii) a second shell point located on the first shell edge and adjacent to the second region, and

wherein the first shell width is substantially colinear with the illumination width, said first shell width is less than the illumination width.

2. The bipedal robot of claim 1 , further comprising a second shell, and wherein a majority of the second shell is positioned rearward of the first shell when the head and neck assembly is in a forward facing orientation.

3. The bipedal robot of claim 2 , wherein the extent of the first region that is illuminated by the first light emitter is recessed relative to both: (i) a first location on an outer surface of the first shell that is positioned adjacent to the extent of the first region, and (ii) a second location on an outer surface of the second shell that is positioned adjacent to said extent of the first region.

4. The bipedal robot of claim 2 , wherein the second shell includes a second shell edge, and said second shell edge includes a portion that does not abut the first shell edge.

5. The bipedal robot of claim 1 , wherein a deformable material is coupled to the head portion 202 a.

6. The bipedal robot of claim 1 , wherein the extent of the first region is visible from a frontal view of the head and neck assembly.

7. The bipedal robot of claim 1 , wherein the first shell has an outer surface with: (i) a nasal region, and (ii) an orbital region that is not recessed in comparison to said nasal region.

8. The bipedal robot of claim 1 , wherein, when the head and neck assembly is in a forward facing orientation, a rear angle greater than 15 degrees is formed between an extent of the first shell edge and a vertical plane that is parallel to a coronal plane of the bipedal robot.

9. The bipedal robot of claim 1 , further comprising a horizontal plane, and wherein when the head and neck assembly is in a forward facing orientation, an obtuse angle is formed between an extent of the first shell edge and the horizontal plane.

10. A bipedal robot comprising:

a torso;

a pair of arm assemblies coupled to the torso;

a head and neck assembly coupled to the torso and having a neck portion and a head portion coupled to the neck portion, and wherein when the head and neck assembly is in a forward facing orientation, the head portion includes:

a first shell having a first shell edge;

a second shell having an extent positioned rearward of the first shell;

a first region positioned adjacent to an extent of the first shell edge of the first shell and forward of the extent of the second shell;

a first light emitter configured to illuminate a portion of the first region.

11. The bipedal robot of claim 10 , further comprising a display: (i) enclosed between the first shell and the second shell, and (ii) spaced apart from the first shell, whereby a gap is present between the first shell and the display.

12. The bipedal robot of claim 10 , further comprising a camera, and wherein the first shell includes:

a first arc length at a first location below the camera,

a second arc length at a second location aligned with the first region, and wherein said second arc length is greater than the first arc length, and

a third arc length at a third location above the camera, and wherein said third arc length is less than the first arc length.

13. The bipedal robot of claim 10 , wherein the portion of the first region that is illuminated by the first light emitter is recessed relative to both: (i) a first location on an outer surface of the first shell that is positioned adjacent to the extent of the first region, and (ii) a second location on an outer surface of the second shell that is positioned adjacent to said extent of the first region.

14. The bipedal robot of claim 10 , wherein the second shell includes a second shell edge, and said second shell edge includes a portion that is positioned a distance away from the first shell edge.

15. The bipedal robot of claim 10 , wherein the neck portion includes a deformable material, and wherein an extent of the deformable material is positioned below the first shell and in a chin region of the head portion.

16. The bipedal robot of claim 10 , further comprising: (i) a second region configured to be illuminated by a second light emitter, (ii) an illumination width extends between an outermost extent of both the first region and the second region, (iii) a first shell width that extends between: (a) a first point located on the first shell edge and adjacent to the first region, and (b) a second point located on the first shell edge and adjacent to the second region; and

wherein the first shell width is less than the illumination width.

17. The bipedal robot of claim 10 , wherein, when the head and neck assembly is in the forward facing orientation, a rear angle greater than 15 degrees is formed between an extent of the first shell edge and a vertical plane.

18. The bipedal robot of claim 10 , further comprising a horizontal plane, and wherein when the head and neck assembly is in the forward facing orientation, an obtuse angle is formed between an extent of the first shell edge and the horizontal plane.

19. The bipedal robot of claim 10 , wherein the second shell includes a second shell edge, and both the first and second shell edges include an extent that is positioned in a buccal region of the head portion of the bipedal robot.

20. A bipedal robot comprising:

an upper region including: (i) a torso, (ii) a pair of arm assemblies coupled to the torso, and (iii) a head and neck assembly coupled to the torso and having a neck portion and a head portion coupled to the neck portion, and wherein the head portion includes when the head and neck assembly is in a forward facing orientation:

a horizontal plane;

a first shell having a first shell edge, and wherein an obtuse angle is formed between an extent of the first shell edge and the horizontal plane;

a second shell having a portion positioned rearward of the first shell;

a first region positioned rearward of the extent of the first shell edge of the first shell and forward of the portion of the second shell;

a first light emitter configured to illuminate an extent of the first region.

21. The bipedal robot of claim 20 , wherein the first shell does not extend rearward of an auricular region of the head portion.

22. The bipedal robot of claim 20 , wherein the extent of the first region that is illuminated by the first light emitter is recessed relative to both: (i) a first location on an outer surface of the first shell that is positioned adjacent to the extent of the first region, and (ii) a second location on an outer surface of the second shell that is positioned adjacent to said extent of the first region.

23. The bipedal robot of claim 20 , wherein the second shell includes a second shell edge, and said second shell edge includes a portion that does not abut the first shell edge.

24. The bipedal robot of claim 20 , wherein a deformable material is coupled to the second shell.

25. The bipedal robot of claim 20 , wherein the extent of the first region is visible from a frontal view of the head and neck assembly.

26. The bipedal robot of claim 20 , further comprising a display enclosed between the first shell and the second shell, and wherein a gap is formed between the display and an inner surface of the first shell.

27. The bipedal robot of claim 20 , further comprising a camera, and wherein the first shell includes:

a first arc length at a first location below the camera,

a second arc length at a second location aligned with the first region, and wherein said second arc length is greater than the first arc length, and

a third arc length at a third location above the camera, and wherein said third arc length is less than the first arc length.

28. The bipedal robot of claim 20 , further comprising: (i) a second region configured to be illuminated by a second light emitter, (ii) an illumination width extends between an outermost extent of both the first region and the second region, (iii) a first shell width that extends between: (a) a first point located on the first shell edge and adjacent to the first region, and (b) a second point located on the first shell edge and adjacent to the second region; and

wherein the first shell width is less than the illumination width.

29. The bipedal robot of claim 20 , wherein the first light emitter is configured to emit a light in a color that indicates an operating status of the bipedal robot.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2025
From: MCCALL, DAVID; HARDY, SYDNEY; RODAK, KATARINA
To: FIGURE AI INC.
Reel/Frame 071576/0785 →
Continuity (22)
Continuation 19252392 · Jun 27, 2025
Continuation 18919263 · Oct 17, 2024
Continuation In Part 18914800 · Oct 14, 2024
Continuation In Part 18904332 · Oct 2, 2024
Continuation In Part 29935680 · Apr 3, 2024
Continuation In Part 29928748 · Feb 15, 2024
Continuation In Part 29889764 · Apr 17, 2023
Provisional Application 63707897 · Oct 16, 2024
Provisional Application 63708003 · Oct 16, 2024
Provisional Application 63707949 · Oct 16, 2024
Provisional Application 63707547 · Oct 15, 2024
Provisional Application 63626037 · May 28, 2024
Provisional Application 63634697 · Apr 16, 2024
Provisional Application 63573528 · Apr 3, 2024
Provisional Application 63573226 · Apr 2, 2024
Provisional Application 63566595 · Mar 18, 2024
Provisional Application 63564741 · Mar 13, 2024
Provisional Application 63626034 · Mar 13, 2024
Provisional Application 63561316 · Mar 5, 2024
Provisional Application 63626035 · Feb 27, 2024
Provisional Application 63626028 · Feb 27, 2024
Provisional Application 63626030 · Feb 21, 2024
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