IP Library › Granted Patent US 12,447,922
Granted Patent B1
US 12,447,922 · App. 18/811,585 · Granted Oct 21, 2025

Airbag housing

Inventors: Daniel Scott Armagost (San Mateo, CA); Joao Pedro Damasio Simoes De Oliveira (Leamington Spa, GB); Anthony Iannone (Los Altos, CA); David Maurice Libeaut (Bidford-on-Avon, GB); Syed Mohsin Ahmed Naqvi (Foster City, CA)
Assignee: Zoox, Inc.
B60R21/2155B60R21/207
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Quick Facts
Patent No.
US 12,447,922
App. No.
18/811,585
Granted
Oct 21, 2025
Kind
B1
Abstract

A vehicle airbag system, comprises: (A) a housing comprising an opening, (B) an airbag, configured to expand from a stowed state to a deployed state in response to a trigger, wherein the airbag: (i) is located inside the housing while in the stowed state, and (ii) extends out of the opening while expanding to the deployed state, and (C) a hinged door, configured to: extend across the opening to close the opening while the airbag is in the stowed state, and pivot away from the opening due to the airbag expanding to the deployed state.

Claims (50)

1. A vehicle, comprising:

a body defining a passenger compartment;

a seat assembly comprising a backrest portion; and

an airbag system positioned behind the backrest portion relative to the passenger compartment, and comprising:

a housing comprising an opening and a door engagement component;

an airbag, configured to expand from a stowed state to a deployed state in response to a trigger, wherein the airbag: (i) is located inside the housing while in the stowed state, and (ii) extends out of the opening while expanding to the deployed state; and

a hinged door comprising a free end, wherein the free end is configured to:

engage with the door engagement component while the airbag is in the stowed state, such that the hinged door extends across the opening to close the opening; and

disengage with the door engagement component and pivot away from the opening due to the airbag expanding to the deployed state.

2. The vehicle of claim 1 , wherein the hinged door comprises a living hinge.

3. The vehicle of claim 1 , wherein:

the backrest portion is positioned to face towards the passenger compartment;

the seat assembly comprises an access panel positioned behind the backrest portion with respect to the passenger compartment;

the vehicle comprises a fixing component configured to releasably fix the access panel in place within the vehicle;

a portion of the hinged door extends beyond the opening when the hinged door closes the opening; and

the fixing component is positioned behind the portion of the hinged door with respect to the passenger compartment when the hinged door closes the opening.

4. The vehicle of claim 3 , wherein the fixing component is configured to connect the hinged door to the access panel.

5. The vehicle of claim 4 , wherein the fixing component is configured to connect the access panel and the hinged door to a connecting portion of the housing.

6. The vehicle of claim 1 , wherein the seat assembly comprises a seat trim, wherein the seat trim covers at least part of the backrest portion and encapsulates at least part of the hinged door, such that the hinged door is between the backrest portion and the seat trim.

7. The vehicle of claim 6 , wherein a first region of the seat trim covering the backrest portion comprises a first material and a second region of the seat trim covering the hinged door comprises a second material, the second material having a lower surface roughness than the first material.

8. The vehicle of claim 1 , wherein the seat assembly comprises a side portion arranged adjacent to the backrest portion, wherein the free end of the hinged door is arranged relative to the side portion and backrest portion such that when the hinged door pivots away from the opening due to the airbag expanding to the deployed state, the airbag and hinged door cause the backrest portion to move relative to the side portion to increase a size of a gap between the backrest portion and the side portion, through which the airbag can pass.

9. A vehicle airbag system, comprising:

a housing comprising an opening;

an airbag, configured to expand from a stowed state behind a backrest portion of a seat assembly to a deployed state in response to a trigger, wherein the airbag: (i) is located inside the housing while in the stowed state, and (ii) extends out of the opening while expanding to the deployed state; and

a hinged door, configured to:

extend across the opening to close the opening while the airbag is in the stowed state; and

pivot away from the opening due to the airbag expanding to the deployed state.

10. The vehicle airbag system of claim 9 , comprising a door engagement component, wherein the hinged door is configured to:

engage with the door engagement component when closing the opening; and

disengage with the door engagement component due to the airbag expanding to the deployed state.

11. The vehicle airbag system of claim 10 , wherein the hinged door is bendable such that the hinged door can be engaged and disengaged with the door engagement component while the airbag is in the stowed state.

12. The vehicle airbag system of claim 11 , comprising a tool configured to cause the hinged door to bend.

13. The vehicle airbag system of claim 10 , wherein the housing is deformable upon exertion of a force by the airbag during expansion into the deployed state, and wherein the hinged door is configured to disengage with the door engagement component due to a change in shape of the opening when the housing deforms.

14. The vehicle airbag system of claim 13 , wherein the housing comprises the door engagement component, and wherein the door engagement component comprises a raised catch extending away from the opening and defining a recess configured to receive the hinged door.

15. The vehicle airbag system of claim 14 , wherein the raised catch is configured to pivot away from the opening.

16. The vehicle airbag system of claim 14 , wherein a free end of the hinged door comprises a tab, and wherein the tab is configured to be received in the recess defined by the raised catch.

17. The vehicle airbag system of claim 16 , wherein the tab is arranged at or near to the center of the free end of the hinged door.

18. The vehicle airbag system of claim 9 , comprising a fixing component configured to connect the hinged door to a connecting portion of housing.

19. The vehicle airbag system of claim 18 , wherein:

the hinged door extends beyond the opening and has a U-shaped cross-section at an exterior of the housing when the hinged door extends across the opening of the housing; and

the fixing component extends into a space defined by the U-shaped cross-section and is accessible when the hinged door pivots away from the opening.

20. A vehicle, comprising:

a body defining a passenger compartment;

a seat assembly comprising a backrest portion; and

an airbag system positioned behind the backrest portion relative to the passenger compartment, and comprising:

a housing comprising an opening;

an airbag, configured to expand from a stowed state to a deployed state in response to a trigger, wherein the airbag: (i) is located inside the housing while in the stowed state, and (ii) extends out of the opening while expanding to the deployed state; and

a hinged door, configured to:

extend across the opening to close the opening while the airbag is in the stowed state; and

pivot away from the opening due to the airbag expanding to the deployed state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2024
From: ARMAGOST, DANIEL SCOTT; DAMASIO SIMOES DE OLIVEIRA, JOAO PEDRO; IANNONE, ANTHONY; LIBEAUT, DAVID MAURICE; NAQVI, SYED MOHSIN AHMED
To: ZOOX, INC.
Reel/Frame 068361/0241 →
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