IP Library Granted Patent US 12,449,151
Granted Patent B2
US 12,449,151 · App. 17/230,883 · Granted Oct 21, 2025

Building supervisory control system having safety features

Inventors: Petr Endel (Prague, CZ); Karel Marik (Revnice, CZ); Kapil Sharma (Midlothian, VA)
Assignee: HONEYWELL INTERNATIONAL INC.
F24F11/49F24F11/46F24F11/65F24F2120/10F24F2140/60
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Quick Facts
Patent No.
US 12,449,151
App. No.
17/230,883
Granted
Oct 21, 2025
Kind
B2
Abstract

A building supervisory control structure having a supervisor connectable to a cloud and a heating, ventilation and air conditioning (HVAC) unit connected to the supervisor and the cloud. A safety features stack is connected to the supervisor. The safety features stack includes a connectivity check automated fail-over, an optimization watchdog, a rule-based comfort protection mechanism, savings bottlenecks overview, a human override, and a notification mechanism.

Claims (62)

1. A building supervisory control structure comprising:

a supervisor controller connectable to a cloud, wherein the supervisor controller comprises a processor communicatively coupled to the cloud, and wherein the processor is configured to manage communication and control tasks between the cloud and one or more systems associated with a building;

a heating, ventilation and air conditioning (HVAC) unit connected to the supervisor controller and the cloud; and

a safety features stack connected to the supervisor controller; and

wherein:

the HVAC unit provides comfort temperature control for a building; and

the safety features stack comprises a connectivity check automated fail-over, an optimization watchdog incorporating constraints of adjustable comfort limits for each room or zone, adjustable bounds and maximum allowed steps of setpoints to prevent sudden changes of action variables, a rule-based comfort protection mechanism that provides automatic adjustment of one or more setpoints when comfort limits are exceeded, wherein the adjustment is made based on one or more predefined rules incorporating zone-specific conditions, savings bottlenecks overview comprising a table listing zones where comfort limits are exceeded, the savings bottlenecks overview suggests parameters for constraints of maximum or minimum zone temperature and cooling or heating demand, wherein the suggestion for the parameters is based on a situation of a zone in the building, and wherein the suggestion comprises extension of one or more setpoint limits for an asset in the zone based on a demand for the zone, ordering the zones according to a percentages of time that the comport limits were exceeded, showing their comfort targets, and whether they are enabled or disabled for comfort monitoring, a human override, and a notification mechanism.

2. The structure of claim 1 , wherein the connectivity check automatic-fail-over mechanism comprises:

a control strategy switching logic; and

connectivity watchdog.

3. The structure of claim 2 , wherein the supervisor controller is configured to:

check if the connectivity, is functional using a timer with a selector mechanism; and

based on the functional connectivity, produce one or more governing signals to switch one or more set points between an original value and a supervisor value, and wherein the one or more governing signals are provided to a controller of a heating, ventilation and air conditioning (HVAC) unit.

4. The structure of claim 1 , wherein:

the comfort protection mechanism has at least one pair of items, the items including a setpoint with setpoint parameters and a state variable with thresholds;

for each pair of items, a condition is defined to trigger the comfort protection mechanism when the state variable is above or below the threshold; and

for each pair of items, an adjustment is defined to do nothing, to increase or decrease the setpoint according to its parameters.

5. The structure of claim 4 , wherein for each pair of items, their conditions and adjustments are presented in one or more tables.

6. The structure of claim 1 , wherein the savings bottlenecks overview further comprises:

a selector of a time period for analysis of the zones and plants; and

an actual status of the supervisor controller with a start/stop button.

7. The structure of claim 6 , wherein the savings bottlenecks overview further has:

a table listing of plants where a setpoint was at the setpoint limit;

a time series plot for one or more zones selected in the zones table, showing their temperature, setpoint, comfort target, and occupancy; and

a time series plot for one or more plants selected in the plants table, showing their setpoint, its limits, and plant enable signals.

8. The structure of claim 1 , wherein the supervisor controller is further configured to:

eliminate issues with a potential loss of cloud-building connectivity;

eliminate a potential loss of comfort in case a machine model is suboptimal or incorrect; and

resolve automatically an unexpected on-site situation which has a potential to cause or increase discomfort.

9. The structure of claim 8 , wherein:

the savings bottlenecks overview, is implemented as a part of a comfort setting and protection subsystem with a user interface enabling detection and mitigation of savings constraints and bottlenecks;

the human override enables a full customer or resident or operator control to revert back to original strategy when desired by a customer or resident or operator; and

the structure is configured to keep all parties informed so that they can act within a predetermined period of time.

10. A building supervisory control system comprising:

a heating, ventilation and air conditioning (HVAC) unit for temperature control of a building; and

a supervisor controller connected to the HVAC unit; and

wherein;

the HVAC unit comprises a one or more items of a group comprising a heating source, a cooling source, ducts, sensors and actuators situated for the building;

the supervisor controller comprises a safety measures stack, wherein the safety measures stack comprises an optimization watchdog incorporating constraints of adjustable comfort limits for each room or zone, adjustable bounds and maximum allowed steps of setpoints to prevent sudden changes of action variables, a comfort protection mechanism that provides automatic adjustment of one or more setpoints when comfort limits are exceeded, wherein the adjustment is made based on one or more predefined rules incorporating zone-specific conditions, notification user interfaces, and a savings bottlenecks overview comprising a table listing zones where comfort limits were exceeded, the savings bottlenecks overview suggests parameters for constraints of maximum or minimum zone temperature and cooling or heating demand wherein the suggestion for the parameters is based on a situation of a zone in the building, and wherein the suggestion comprises extension of one or more setpoint limits for an asset in the zone based on a demand for the zone, ordering the zones according to a percentages of time that the comfort limits were exceeded, showing their comfort targets, and whether they are enabled or disabled for comfort monitoring; and

the supervisor controller and the HVAC are cloud-based.

11. The control system of claim 10 , wherein the safety features stack further comprises a connectivity check automatic fail-over and a human override.

12. The control system of claim 11 , wherein the control system is configured to:

indicate a warning upon a difference of an energy optimization with an on-site setpoint, and with a connection loss, and switchback to an original strategy within a predetermined period of time, and wherein the connectivity check automatic fail-over comprises a timer and a selector to perform regular connectivity checks and switch back to the original strategy in response to the connection loss within the predefined time;

or manually switch back to the original strategy in any moment.

13. The control system of claim 10 , wherein the control system comprising the savings bottlenecks overview and the notification mechanism is configured to:

automate switchback to an original strategy if optimization fails during a predetermined period of time;

provide 24-hour/7-day comfort monitoring and wherein in the event that a model is incorrect and a certain predetermined comfort limit is exceeded, the control system automatically invokes a rule-based control with adjustable setpoint steps;

identify rogue zones and enable checking of rogue zones, and enable or disable them for optimization; and

inform an operator about a change of a system that affects an optimization.

14. A building management system comprising:

a supervisor controller connected to a cloud, wherein the supervisor controller comprises a processor communicatively coupled to the cloud, and wherein the processor is configured to manage communication and control tasks between the cloud and one or more systems associated with a building;

a heating, ventilation and air conditioning (HVAC) system connected to the supervisor controller and the cloud; and

a safety features stack connected to the supervisor controller; and

wherein:

the HVAC system is for comfort control of occupants in rooms and zones of a building;

the safety features stack is connected to the HVAC;

the safety features stack comprises a connectivity check automatic fail-over, an optimization watchdog incorporating constraints of adjustable comfort limits for each room or zone, adjustable bounds and maximum allowed steps of setpoints to prevent sudden changes of action variables, a rule-based comfort protection mechanism that provides automatic adjustment of one or more setpoints when comfort limits are exceeded, wherein the adjustment is made based on one or more predefined rules incorporating zone-specific conditions, savings bottlenecks overview comprising a table listing

zones where comfort limits were exceeded, ordering the zones according to a percentages of time that the comfort limits were exceeded, the savings bottlenecks overview suggests parameters for constraints of maximum or minimum zone temperature and cooling or heating demand, wherein the suggestion for the parameters is based on a situation of a zone in the building, and wherein the suggestion comprises extension of one or more setpoint limits for an asset in the zone based on a demand for the zone, showing their comfort targets, and whether they are enabled or disabled for comfort monitoring a human override, and a notification mechanism; and

the one or more safety features are categorized according to a solution subsystem and an implementation scope.

15. The management system of claim 14 , further comprises:

implementation scopes of a cloud and a building; and

solution subsystems of a core pipeline, comfort settings and protection, and a human interaction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2021
From: ENDEL, PETR; MARIK, KAREL; SHARMA, KAPIL
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 055922/0085 →
Continuity (2)
Provisional Application 63010527 · Apr 15, 2020
Related Publication 20210325070A1 · Oct 21, 2021
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