IP Library Granted Patent US 12,456,485
Granted Patent B1
US 12,456,485 · App. 18/783,286 · Granted Oct 28, 2025

Noble metal coated plasmonic waveguide blocker for heat assisted magnetic recording head

Inventors: Hong Guo (Fremont, CA); Dayu Zhou (Fremont, CA); Weihao Xu (San Jose, CA); Koji Shimazawa (Cupertino, CA); Tsutomu Chou (Chiba, JP); Yukinori Ikegawa (Cupertino, CA)
Assignee: Headway Technologies, Inc.
G11B5/4866G11B5/3116G11B5/3163G11B5/6088G11B13/08G11B2005/0021
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Quick Facts
Patent No.
US 12,456,485
App. No.
18/783,286
Granted
Oct 28, 2025
Kind
B1
Abstract

The present embodiments relate to a noble metal coating on a parabolic waveguide blocker surface to future improve thermal gradient for HAMR head which can provide an improved thermal spot confinement over other designs. More particularly, the present embodiments relate to a component in the near field transducer (NFT), made of a metallic parabolic shaped waveguide blocker (PWB) with noble metal coating on the PWB surface. The designs as described herein can include a noble metal coating (e.g., Au, Rh, Ir, Pt, Aluminum (Al), etc.) which can enable a plasmonic effect on the PWB surface for HAMR thermal gradient improvement.

Claims (45)

1. A heat-assisted magnetic recording (HAMR) write head comprising:

a main pole;

a waveguide core;

a bilayer transducer disposed between the main pole and the waveguide core;

a dielectric spacer layer disposed adjacent to the waveguide core, wherein the dielectric spacer layer comprises a dielectric material that includes any of: Silicon Oxide (SiOx), Aluminum Oxide (AlOx), Titanium Oxide (TiOx), or Magnesium Oxide (MgOx);

a parabolic waveguide blocker (PWB); and

a noble metal layer disposed between the PWB and the dielectric spacer layer.

2. The HAMR write head of claim 1 , wherein the noble metal layer comprises a thickness of between 20-100 nanometers.

3. The HAMR write head of claim 1 , wherein the noble metal layer comprises any of Ruthenium (Ru), Iridium (Ir), Platinum (Pt), and Gold (Au) and their alloy.

4. The HAMR write head of claim 1 , wherein the noble metal layer comprises a parabolic shape to match a shape of the PWB, and wherein the PWB comprises a taper angle in the range of about 10-90 degrees with respect to ABS normal degrees.

5. The HAMR write head of claim 1 , wherein the dielectric spacer layer comprises a dielectric material, and the waveguide core comprises a high index material.

6. A device comprising:

a waveguide core;

a dielectric spacer layer disposed adjacent to the waveguide core, wherein the dielectric spacer layer comprises a dielectric material that includes any of: Silicon Oxide (SiOx), Aluminum Oxide (AlOx), Titanium Oxide (TiOx), or Magnesium Oxide (MgOx);

a waveguide blocker; and

a noble metal layer disposed between the waveguide blocker and the dielectric spacer layer.

7. The device of claim 6 , further comprising:

a main pole; and

a bilayer transducer disposed between the main pole and the waveguide core.

8. The device of claim 6 , wherein the waveguide blocker is triangular prism shaped or parabolic shaped.

9. The device of claim 6 , wherein the noble metal layer comprises a thickness of between 20-100 nanometers.

10. The device of claim 6 , wherein the noble metal layer comprises any of Ruthenium (Ru), Iridium (Ir), Platinum (Pt), and Gold (Au) and their alloy.

11. The HAMR write head of claim 1 , wherein the noble metal layer comprises a parabolic shape to match a shape of the PWB, and wherein the PWB comprises a taper angle of around 10-90 degrees with respect to ABS normal degrees.

12. A method for manufacturing a parabolic-shaped waveguide blocker with a noble metal layer, the method comprising:

depositing a metallic layer on top of a leading shield;

applying a first photoresist (PR) mask over at least a part of the metallic layer;

etching a portion of the metallic layer to form a tapered edge of the metallic layer with a taper angle;

applying a second PR mask over at least part of the leading shield;

depositing a noble metal layer over the metallic layer and the second PR mask;

depositing a first oxide layer over the noble metal layer; and

depositing a second oxide layer over the first oxide layer to serve as a waveguide core.

13. The method of claim 12 , wherein the metallic layer comprises Ruthenium (Ru).

14. The method of claim 12 , further comprising:

shaping the first PR mask into a parabolic shape; and

shaping the second PR mask into the parabolic shape.

15. The method of claim 12 , wherein the etching the portion of the metallic layer is performed via an Ion Beam Etching (IBE) process, and wherein the taper angle is in the range of about 10-90 degrees with respect to ABS normal degrees.

16. The method of claim 12 , further comprising:

removing the first PR mask.

17. The method of claim 12 , further comprising:

removing the second PR mask.

18. The method of claim 12 , wherein the noble metal layer comprises any of Ruthenium (Ru), Iridium (IR) and Gold (Au), and their alloy, and wherein a thickness of the noble metal layer is between 20-80 nanometers.

19. The method of claim 12 , further comprising:

planarizing the second oxide layer using a chemical mechanical planarization (CMP) process.

20. The method of claim 12 , wherein the first oxide layer comprises a dielectric material and wherein the waveguide core comprises a high index material.

21. The method of claim 20 , wherein the first oxide layer comprises any of: Silicon Oxide (SiOx), Aluminum Oxide (AlOx), Titanium Oxide (TiOx), or Magnesium Oxide (MgOx) and wherein the high index material comprises any of: Niobium Oxide (NbOx), or Tantalum Oxide (TaOx).

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNMENT PREVIOUSLY RECORDED UNDER REEL AND FRAME 069480/0580 TO CORRECT THE SPELLING OF INVENTOR SHIMAZAWA'S FIRST NAME FROM KOUJI TO KOJI PREVIOUSLY RECORDED ON REEL 69480 FRAME 580. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT.. Recorded Apr 7, 2026
From: GUO, HONG; ZHOU, DAYU; XU, WEIHAO; SHIMAZAWA, KOJI; CHOU, TSUTOMU; IKEGAWA, YUKINORI
To: HEADWAY TECHNOLOGIES, INC.
Reel/Frame 075377/0648 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2024
From: GUO, HONG; ZHOU, DAYU; XU, WEIHAO; SHIMAZAWA, KOUJI; CHOU, TSUTOMU; IKEGAWA, YUKINORI
To: HEADWAY TECHNOLOGIES, INC.
Reel/Frame 069480/0580 →
References Cited (4)
US 9852752B1 · Chou et al. · 2017 [cited by applicant]
US 10068596B2 · Staffaroni et al. · 2018 [cited by applicant]
US 10249333B2 · Maletzky et al. · 2019 [cited by applicant]
US 10262683B2 · Staffaroni · 2019 [cited by examiner]