IP Library Granted Patent US 12,463,265
Granted Patent B2
US 12,463,265 · App. 18/073,000 · Granted Nov 4, 2025

Battery monitoring system for measuring carbon dioxide to detect imbalance in a group of parallel lithium-ion battery cells

Inventors: Michelle H. Wiebenga (Farmington Hills, MI); Lei Wang (Rochester Hills, MI); Rasoul Salehi (Ann Arbor, MI)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
H01M10/48G01N33/004G01R31/396H01M10/425H01M50/317H02J7/0048H02J7/00719
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Quick Facts
Patent No.
US 12,463,265
App. No.
18/073,000
Granted
Nov 4, 2025
Kind
B2
Abstract

A battery monitoring system includes a carbon dioxide sensing system configured to selectively measure carbon dioxide concentrations within a plurality of battery cells, respectively, that are connected in parallel. A controller is configured to detect cathode overpotential in the plurality of battery cells in response to the measured carbon dioxide concentrations of the plurality of battery cells.

Claims (37)

1 . A battery monitoring system comprising:

a carbon dioxide sensing system configured to selectively measure carbon dioxide concentrations within a plurality of battery cells, respectively, that are connected in parallel; and

a controller configured to detect cathode overpotential in the plurality of battery cells in response to the measured carbon dioxide concentrations of the plurality of battery cells;

wherein the controller is configured to:

cause the carbon dioxide sensing system to measure a plurality of carbon dioxide concentrations of the plurality of battery cells, respectively;

detect cathode overpotential when a difference between at least one of the plurality of carbon dioxide concentrations of the plurality of battery cells and an average carbon dioxide concentration of others of the plurality of battery cells is greater than a predetermined threshold; and

alter at least one of charging or discharging parameters of the plurality of battery cells in response to detecting the cathode overpotential.

2 . The battery monitoring system of claim 1 , wherein the controller is configured to:

a) cause the carbon dioxide sensing system to measure a first carbon dioxide concentration of one of the plurality of battery cells prior to a charging event;

b) cause the one of the plurality of battery cells to be charged;

c) cause the carbon dioxide sensing system to measure a second carbon dioxide concentration of the one of the plurality of battery cells after the charging event; and

d) detect cathode overpotential when a difference between the second carbon dioxide concentration and the first carbon dioxide concentration is greater than a predetermined threshold.

3 . The battery monitoring system of claim 2 , wherein the controller is configured to determine a state of charge of the one of the plurality of battery cells and to perform (c) and (d) when the state of charge of the one of the battery cells is greater than a predetermined state of charge.

4 . The battery monitoring system of claim 1 , wherein the controller is configured to alter at least one of charging or discharging parameters of the plurality of battery cells in response to detecting the cathode overpotential.

5 . The battery monitoring system of claim 1 , wherein the carbon dioxide sensing system includes carbon dioxide sensors arranged in each of the plurality of battery cells.

6 . The battery monitoring system of claim 1 , wherein the carbon dioxide sensing system includes a carbon dioxide sensor that is multiplexed to the plurality of battery cells.

7 . The battery monitoring system of claim 6 , wherein the carbon dioxide sensing system includes:

a plurality of valves;

a first plurality of gas lines fluidly connecting the plurality of battery cells to inlets of the plurality of valves; and

a second plurality of gas lines fluidly connected outlets of the plurality of valves.

8 . A method for monitoring overpotential in a battery system comprising:

measuring carbon dioxide concentrations within a plurality of battery cells connected in parallel using a carbon dioxide sensing system;

selectively detecting with a controller cathode overpotential in the plurality of battery cells in response to the measured carbon dioxide concentrations within the plurality of battery cells;

measuring a plurality of carbon dioxide concentrations of the plurality of battery cells using the carbon dioxide sensing system;

detecting with the controller cathode overpotential when a difference between at least one of the plurality of carbon dioxide concentrations of the plurality of battery cells and an average carbon dioxide concentration of others of the plurality of battery cells is greater than a predetermined threshold; and

altering with the controller at least one of charging or discharging parameters of the plurality of battery cells in response to detecting the cathode overpotential.

9 . The method of claim 8 , further comprising:

a) measuring a first carbon dioxide concentration of one of the plurality of battery cells prior to a charging event;

b) charging the one of the plurality of battery cells;

c) measuring a second carbon dioxide concentration of one of the plurality of battery cells after the charging event; and

d) detecting cathode overpotential when a difference between the second carbon dioxide concentration and the first carbon dioxide concentration is greater than a predetermined threshold.

10 . The method of claim 9 , further comprising:

determining a state of charge of the one of the battery cells; and

performing (c) and (d) when the state of charge of the one of the battery cells is greater than a predetermined state of charge.

11 . The method of claim 8 , further comprising altering at least one of charging or discharging parameters of the plurality of battery cells in response to detecting the cathode overpotential.

12 . The method of claim 8 , further comprising arranging carbon dioxide sensors arranged in each of the plurality of battery cells.

13 . The method of claim 8 , further comprising multiplexing a carbon dioxide sensor to the plurality of battery cells.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2022
From: WIEBENGA, MICHELLE H.; WANG, LEI; SALEHI, RASOUL
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 061942/0599 →
Continuity (1)
Related Publication 20240186598A1 · Jun 6, 2024
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