IP Library Granted Patent US 12,471,449
Granted Patent B2
US 12,471,449 · App. 18/025,382 · Granted Nov 11, 2025

Array substrate and manufacturing method thereof, and display device

Inventors: Ying Cui (Beijing, CN); Hongli Wang (Beijing, CN); Danyang Ma (Beijing, CN); Tong Wu (Beijing, CN)
Assignee: Beijing BOE Technology Development Co., Ltd.
H10K59/122H10K59/352H10K59/80515H10K2102/351
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Quick Facts
Patent No.
US 12,471,449
App. No.
18/025,382
Granted
Nov 11, 2025
Kind
B2
Abstract

Provided are an array substrate and a manufacturing method thereof, and a display device. The array substrate includes a pixel defining layer including first sub-pixel opening columns and second sub-pixel opening columns that are alternately arranged; the first sub-pixel opening column includes at least two types of sub-pixel openings having different illumination colors; an area of the sub-pixel opening in the second sub-pixel opening column is greater than that of the sub-pixel opening in the first sub-pixel column; in the first sub-pixel opening column, the pixel defining layer between adjacent sub-pixel openings having the same illumination color is made of a lyophilic material, and the pixel defining layer between adjacent sub-pixel openings having different illumination colors is made of a material that is switched between a lyophilic property and a lyophobic property as an external condition changes.

Claims (57)

1 . An array substrate, comprising: a substrate and a pixel defining layer on the substrate; wherein:

the pixel defining layer comprises a plurality of first sub-pixel opening columns and a plurality of second sub-pixel opening columns, the plurality of first sub-pixel opening columns and the plurality of second sub-pixel opening columns are alternately arranged in a first direction;

the first sub-pixel opening column comprises at least two types of sub-pixel openings with different illumination colors;

the second sub-pixel opening column comprises sub-pixel openings with a same illumination color;

the illumination color of the sub-pixel opening in the second sub-pixel opening column is different from the illumination colors of the sub-pixel opening in the first sub-pixel opening column;

an area of the sub-pixel opening in the second sub-pixel opening column is greater than an area of the sub-pixel opening in the first sub-pixel column;

the pixel defining layer between the first sub-pixel opening column and the second sub-pixel opening column is made of a lyophobic material;

the pixel defining layer between adjacent sub-pixel openings in the second sub-pixel opening column is made of a lyophilic material; and

in the first sub-pixel opening column, the pixel defining layer between adjacent sub-pixel openings with the same illumination color is made of a lyophilic material, and the pixel defining layer between adjacent sub-pixel openings with different illumination colors is made of a material that is switched between a lyophilic property and a lyophobic property as an external condition changes.

2 . The array substrate according to claim 1 , wherein the pixel defining layer made of the lyophobic material has a first thickness;

the pixel defining layer made of the material that is switched between the lyophilic property and the lyophobic property has a second thickness; and

the pixel defining layer made of the lyophilic material has a third thickness;

wherein the first thickness is greater than the second thickness, and the second thickness is greater than the third thickness.

3 . The array substrate according to claim 2 , wherein the first thickness ranges from 1 μm to 1.5 μm, the second thickness ranges from 0.6 μm to 1 μm, and the third thickness ranges from 0.3 μm to 0.8 μm.

4 . The array substrate according to claim 1 , wherein the first sub-pixel opening column comprises a first sub-column and a second sub-column, the first sub-column and the second sub-column are adjacent to each other;

the first sub-column and the second sub-column each comprises first sub-pixel openings and second sub-pixel openings, the first sub-pixel openings and the second sub-pixel openings are alternately arranged in a second direction;

the first sub-pixel openings in the first sub-column and the first sub-pixel openings in the second sub-column are adjacent to each other in a one-to-one correspondence manner; the second direction and the first direction cross with each other; and

the second sub-pixel opening column comprises two columns of third sub-pixel openings arranged in the first direction.

5 . The array substrate according to claim 4 , wherein the first sub-pixel opening is in a shape of a triangle, and two adjacent first sub-pixel openings in the first direction in the first sub-pixel opening column substantially form a rhombus; and

the second sub-pixel opening is in a shape of a triangle, the first sub-pixel opening and the second sub-pixel opening that are adjacent to each other in the second direction in the first sub-column substantially form a parallelogram; and

the first sub-pixel opening and the second sub-pixel opening that are adjacent to each other in the second direction in the second sub-column substantially form a parallelogram.

6 . The array substrate according to claim 5 , wherein the first sub-column and the second sub-column in the first sub-pixel opening column are arranged symmetrical with respect to each other.

7 . The array substrate according to claim 5 , wherein the third sub-pixel opening is in a shape of a quadrangle or a rectangle;

the third sub-pixel opening and the second sub-pixel opening are adjacent to each other; and

side edges, that are adjacent to each other, of the third sub-pixel opening and the second sub-pixel opening are substantially aligned with each other.

8 . The array substrate according to claim 4 , wherein a distance between the first sub-pixel opening column and the second sub-pixel opening column is greater than a distance between the first sub-pixel opening and the second sub-pixel opening.

9 . The array substrate according to claim 4 , wherein the first sub-pixel openings comprise red sub-pixel openings, the second sub-pixel openings comprise green sub-pixel openings, and the third sub-pixel openings comprise blue sub-pixel openings.

10 . The array substrate according to claim 1 , wherein the pixel defining layer between adjacent sub-pixel openings with different illumination colors is made of a material that is switched between a lyophilic property and a lyophobic property as a temperature of the substrate changes.

11 . The array substrate according to claim 10 , wherein the material, that is switched between the lyophilic property and the lyophobic property, of the pixel defining layer comprises poly(N-isopropylacrylamide).

12 . The array substrate according to claim 4 , wherein an area of the third sub-pixel opening is equal to a total area of the first sub-pixel opening and the second sub-pixel opening.

13 . The array substrate according to claim 4 , further comprising: a plurality of anodes arranged between the substrate and the pixel defining layer; and a hole injection layer, a hole transport layer, a light emitting layer and a cathode are sequentially stacked on a side of the pixel defining layer facing away from the substrate; wherein:

orthographic projections of the first sub-pixel opening, the second sub-pixel opening and the third sub-pixel opening on the substrate at least cover part of orthographic projections of the anodes on the substrate;

a shape of the anode corresponding to the first sub-pixel opening is same as a shape of the first sub-pixel opening;

a shape of the anode corresponding to the second sub-pixel opening is same as a shape of the second sub-pixel opening; and

a shape of the anode corresponding to the third sub-pixel opening is same as a shape of the third sub-pixel opening.

14 . A display device, comprising a display panel, wherein the display panel comprises the array substrate of claim 1 .

15 . A manufacturing method for an array substrate, comprising:

forming a plurality of anodes on a substrate;

forming, on the substrate on which the anodes are formed, a pixel defining layer comprising a plurality of first sub-pixel opening columns and a plurality of second sub-pixel opening columns; wherein the plurality of first sub-pixel opening columns and the plurality of second sub-pixel opening columns are alternately arranged in a first direction; the first sub-pixel opening column comprises at least two types of sub-pixel openings with different illumination colors; the second sub-pixel opening column comprises sub-pixel openings with a same illumination color; the illumination color of the sub-pixel opening in the second sub-pixel opening column is different from the illumination colors of the sub-pixel opening in the first sub-pixel opening column; an area of the sub-pixel opening in the second sub-pixel opening column is greater than an area of the sub-pixel opening in the first sub-pixel column; the pixel defining layer between the first sub-pixel opening column and the second sub-pixel opening column is made of a lyophobic material; the pixel defining layer between adjacent sub-pixel openings in the second sub-pixel opening column is made of a lyophilic material; and in the first sub-pixel opening column, the pixel defining layer between adjacent sub-pixel openings with the same illumination color is made of a lyophilic material, and the pixel defining layer between adjacent sub-pixel openings with different illumination colors is made of a material that is switched between a lyophilic property and a lyophobic property as an external condition changes;

processing the substrate on which the pixel defining layer are formed under a first external condition, such that the material of the pixel defining layer between the adjacent sub-pixel openings with different illumination colors in the first sub-pixel opening column has a lyophilic property;

sequentially forming a hole injection layer and a hole transport layer that are stacked in red sub-pixel openings, green sub-pixel openings and blue sub-pixel openings through an ink-jet printing process;

processing the substrate on which the hole injection layer and the hole transport layer are formed under a second external condition, such that the material of the pixel defining layer between the adjacent sub-pixel openings with different illumination colors in the first sub-pixel opening column has a lyophobic property; wherein a temperature of the second external condition is different from that of the first external condition;

forming light emitting layer on a side of the hole transport layer facing away from the substrate through the ink-jet printing process; and

forming a cathode on a side of the light emitting layer facing away from the substrate.

16 . The display device according to claim 14 , wherein the pixel defining layer made of the lyophobic material has a first thickness;

the pixel defining layer made of the material that is switched between the lyophilic property and the lyophobic property has a second thickness; and

the pixel defining layer made of the lyophilic material has a third thickness;

wherein the first thickness is greater than the second thickness, and the second thickness is greater than the third thickness.

17 . The display device according to claim 16 , wherein the first thickness ranges from 1 μm to 1.5 μm, the second thickness ranges from 0.6 μm to 1 μm, and the third thickness ranges from 0.3 μm to 0.8 μm.

18 . The display device according to claim 14 , wherein the first sub-pixel opening column comprises a first sub-column and a second sub-column, the first sub-column and the second sub-column are adjacent to each other;

the first sub-column and the second sub-column each comprises first sub-pixel openings and second sub-pixel openings, the first sub-pixel openings and the second sub-pixel openings are alternately arranged in a second direction;

the first sub-pixel openings in the first sub-column and the first sub-pixel openings in the second sub-column are adjacent to each other in a one-to-one correspondence manner; the second direction and the first direction cross with each other; and

the second sub-pixel opening column comprises two columns of third sub-pixel openings arranged in the first direction.

19 . The display device according to claim 18 , wherein the first sub-pixel opening is in a shape of a triangle, and two adjacent first sub-pixel openings in the first direction in the first sub-pixel opening column substantially form a rhombus; and

the second sub-pixel opening is in a shape of a triangle, the first sub-pixel opening and the second sub-pixel opening that are adjacent to each other in the second direction in the first sub-column substantially form a parallelogram; and

the first sub-pixel opening and the second sub-pixel opening that are adjacent to each other in the second direction in the second sub-column substantially form a parallelogram.

20 . The display device according to claim 19 , wherein the first sub-column and the second sub-column in the first sub-pixel opening column are arranged symmetrical with respect to each other.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2025
From: BOE TECHNOLOGY GROUP CO., LTD.
To: BEIJING BOE TECHNOLOGY DEVELOPMENT CO., LTD.
Reel/Frame 072855/0052 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2023
From: CUI, YING; WANG, HONGLI; MA, DANYANG; WU, TONG
To: BOE TECHNOLOGY GROUP CO., LTD.
Reel/Frame 063024/0708 →
Continuity (1)
Related Publication 20240306427A1 · Sep 12, 2024
References Cited (3)
US 11997884B2 · Zhang · 2024 [cited by examiner]
US 20160284776A1 · Kim · 2016 [cited by examiner]
Zhang et al., WO 202204918, Oct. 6, 2022 (Year: 2022). [cited by examiner]