IP Library Granted Patent US 12,474,049
Granted Patent B2
US 12,474,049 · App. 18/089,035 · Granted Nov 18, 2025

Automatically igniting gas flares

Inventors: Anas H. Safar (Dhahran, SA); Abdulaziz H. Altijani (Al Khobar, SA); Mohammed A. Almubayedh (Dhahran, SA); Rashid O. Al-Rashidi (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
F23Q1/02F01D15/00F23G7/08
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,474,049
App. No.
18/089,035
Granted
Nov 18, 2025
Kind
B2
Abstract

Systems and devices for igniting a gas to be flared include: a body having an inlet and an outlet, the body defining a channel extending between the inlet and the outlet; an igniter operable to generate a spark at the outlet of the body; an actuator disposed in the channel, the actuator configured to harvest energy when the gas to be flared flows from the inlet to the outlet through the channel and transfer the energy to the igniter.

Claims (23)

1 . A system for igniting a gas to be flared, the system comprising:

a body having an inlet and an outlet, the body defining a channel extending between the inlet and the outlet;

an igniter operable to generate a spark at the outlet of the body;

an actuator disposed in the channel, the actuator configured to harvest energy when the gas to be flared flows from the inlet to the outlet through the channel and transfer the energy to the igniter, and

a flare tip, the flare tip incorporating the body.

2 . The system of claim 1 , further comprising a source of the gas to be flared, the source in fluid communication with the inlet of the body.

3 . The system of claim 2 , further comprising a conduit having a flare tip, the inlet of the body in fluid communication with the conduit and positioned to receive a portion of the gas to be flared.

4 . The system of claim 3 , wherein the outlet of the body is positioned to provide a spark or flame in the conduit.

5 . The system of claim 2 , wherein the channel of the body is a primary route through which the gas to be flared travels from the source to an outside environment.

6 . The system of claim 2 , wherein only a portion of the gas to be flared travels through the body.

7 . The system of claim 1 , further comprising a pilot ignition system.

8 . The system of claim 1 , wherein the actuator comprises a turbine.

9 . The system of claim 8 , wherein the actuator comprises a first member and a second member positioned in contact with the first member such that relative motion between the first member and the second member generates sparks.

10 . The system of claim 9 , wherein the turbine is operably coupled to the first member such that rotation of the turbine causes relative motion between the first member and the second member.

11 . The system of claim 9 , wherein the first member comprises a ferrocerium alloy and the second member comprises a material harder than the first member.

12 . The system of claim 9 , wherein the actuator further comprises a shaft of the turbine connected to a first pulley, a second pulley in communication with the first pulley such that the rotation of the first pulley causes rotation of the second pulley, the second pulley connected to the first member.

13 . A device for igniting in a flare tip, the device comprising:

a body having an inlet and an outlet, the body defining a channel extending between the inlet and the outlet;

an igniter operable to generate a spark at the outlet of the body;

an actuator disposed in the channel, the actuator configured to harvest energy when the gas to be flared flows from the inlet to the outlet through the channel and transfer the energy to the igniter,

wherein the actuator comprises a turbine.

14 . The device of claim 13 , wherein the actuator comprises a first member and a second member positioned in contact with the first member such that relative motion between the first member and the second member generates sparks.

15 . The device of claim 14 , wherein the turbine is operably coupled to the first member such that rotation of the turbine causes relative motion between the first member and the second member.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 16, 2023
From: SAFAR, ANAS H.; ALTIJANI, ABDULAZIZ H.; ALMUBAYEDH, MOHAMMED A.; AL-RASHIDI, RASHID O.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 063006/0680 →
Continuity (1)
Related Publication 20240210033A1 · Jun 27, 2024
References Cited (49)
US 3583851A · Harrington et al. · 1971 [cited by applicant]
US 4202168A · Acheson et al. · 1980 [cited by applicant]
US 4505668A · DiBiano et al. · 1985 [cited by applicant]
US 4604047A · Coulthard · 1986 [cited by applicant]
US 8390981B1 · Treadaway et al. · 2013 [cited by applicant]
US 8967995B1 · Griffin et al. · 2015 [cited by applicant]
US 10029291B2 · Fischer et al. · 2018 [cited by applicant]
US 11187409B2 · Soliman et al. · 2021 [cited by applicant]
US 20030069743A1 · Nordrum · 2003 [cited by applicant]
US 20100070404A1 · McConnell · 2010 [cited by applicant]
US 20140266740A1 · Fernandes et al. · 2014 [cited by applicant]
US 20150037739A1 · Hall · 2015 [cited by applicant]
US 20150260397A1 · Talasila et al. · 2015 [cited by applicant]
US 20170370579A1 · Johnson et al. · 2017 [cited by applicant]
US 20190242575A1 · Fisher et al. · 2019 [cited by applicant]
US 20190366400A1 · Chambers et al. · 2019 [cited by applicant]
US 20200386404A1 · Kraus et al. · 2020 [cited by applicant]
US 20210372864A1 · Tao et al. · 2021 [cited by applicant]
US 20230096405A1 · Safar et al. · 2023 [cited by applicant]
US 20230128460A1 · Safar et al. · 2023 [cited by applicant]
US 20240011632A1 · Safar et al. · 2024 [cited by applicant]
EP 2309186 · 2011 [cited by applicant]
EP 2330347 · 2011 [cited by applicant]
EP 2833065 · 2015 [cited by applicant]
MY UI2019005335 · 2024 [cited by applicant]
U.S. Appl. No. 17/486,004, filed Sep. 27, 2021, Safar et al. [cited by applicant]
bakerhughesds.com [online], “Flare gas measurement & control solutions,” 2021, retrieved Aug. 9, 2021 from URL<https://www.bakerhughesds.com/panametrics/flare-management>, 11 pages. [cited by applicant]
Boneu et al., “How and when to monitor a patient treated with low molecular weight Heparin,” Seminars in Thrombosis and Hemostasis, Oct. 2001, 27(5):519-522, 4 pages. [cited by applicant]
Compendium of Greenhouse Gas Emissions Methodologies for the Oil and Natural Gas Industry, American Petroleum Institute, Aug. 2009, 807 pages. [cited by applicant]
Eddleman et al., “Flare monitoring regulatory compliance and analyzers: An analysis,” Yokogawa, 2018, 4 pages. [cited by applicant]
Engineering Data Book, The Gas Processor Suppliers Association (GPSA), 12th Edition, vol. 1, Chapter 5: Relief Systems, 2004, 25 pages. [cited by applicant]
Gilmer et al., “Draft flare waste gas flow rate and composition measurement methodologies evaluation document,” Texas Commission on Environmental Quality, Work Assignment 5, Shell Global Solutions, available on or befor… [cited by applicant]
Hankinson et al., “Ignition Energy and Ignition Probability of Methane-Hydrogen—Air Mixtures,” International Conference on Hydrogen Safety, Sep. 2009, 12 pages. [cited by applicant]
Mandatory Greenhouse Gas Reporting, 40 CFR § 98, Chapter I, Subchapter C, Oct. 2009, 581 pages. [cited by applicant]
Moorman et al., “Lower heating value sensor for fuel monitoring,” IEEE Sensors, 2005, 802-805, 4 pages. [cited by applicant]
pontiacpower.org [online], “HEI/High Energy Ignition,” available on or before Nov. 28, 2010, via Internet Archive: Wayback Machine URL <https://web.archive.org/web/20101128050345/http://www.pontiacpower.org/HEI.pdf>, re… [cited by applicant]
sciencedirect.com [online], “Flare Tip,” 2016, retrieved on Mar. 25, 2024, retrieved from URL <https://www.sciencedirect.com/topics/engineering/flare-tip>, 9 pages. [cited by applicant]
sciencedirect.com [online], “Minimum Energy for Ignition,” 2022, retrieved on Mar. 25, 2024, retrieved from URL <https://www.sciencedirect.com/topics/engineering/minimum-energy-for-ignition>, 10 pages. [cited by applicant]
Sick, “Flowsic100 Flare: Reliable gas flow measurement in flare gas applications,” Oct. 2021, retrieved Jul. 13, 2022, retrieved from URL <https://www.bakerhughesds.com/panametrics/sensors-probes-transducers-transmitter… [cited by applicant]
sick.com [online], “Gas flow measuring instruments FLOWSIC100 Flare,” 2021, retrieved Aug. 9, 2021 from URL<https://www.sick.com/th/en/flow-measurement-technology/gas-flow-measuring-instruments/flowsic100-flare/c/g19825… [cited by applicant]
Sorrels et al., “Flares,” VOC Destruction Controls, U.S Environmental Protection Agency, Aug. 2019, 71 pages. [cited by applicant]
thermofisher.com [online], “Flare stack emission monitoring,” Available on or before May 4, 2021, via Internet Archive Wayback Machine URL <https://web.archive.org/web/20210420073913/https://www.thermofisher.com/us/en/h… [cited by applicant]
Umukoro et al., “Modelling emissions from natural gas flaring,” Journal of King Saud University—Engineering Sciences, 2017, 29:178-182, 5 pages. [cited by applicant]
Zeng et al., “Validation of a new method for measuring and continuously monitoring the efficiency of industrial flares,” Journal of the Air & Waste Management Association, 2016, 66(1):76-86, 12 pages. [cited by applicant]
PCT International Search Report and Written Opinion in International Appln. No. PCT/US2022/077028, dated Jan. 23, 2023, 12 pages. [cited by applicant]
PCT International Search Report and Written Opinion in International Appln. No. PCT/US2022/077030, dated Jan. 30, 2023, 14 pages. [cited by applicant]
PCT International Search Report and Written Opinion in International Appln. No. PCT/US2022/078596, dated Feb. 2, 2023, 15 pages. [cited by applicant]
PCT International Search Report and Written Opinion in International Appln. No. PCT/US2023/026336, dated Oct. 10, 2023, 12 pages. [cited by applicant]
PCT International Search Report and Written Opinion in International Appln. No. PCT/US2023/084271, dated Mar. 13, 2024, 12 pages. [cited by applicant]