IP Library Granted Patent US 12,474,076
Granted Patent B2
US 12,474,076 · App. 18/128,803 · Granted Nov 18, 2025

System and method for operating a compressor of an HVAC system

Inventors: Ewin Ramster Melwin (Navi Mumbai, IN); Jeremy Ryan Smith (Park City, KS); Tejas Mahendra (Pune, IN); Pushpak Macchindra Doiphode (Thane, IN); Narendra Madhukar Jagtap (Pune, IN); Rahul Krushna Salunke (Aurangabad, IN); Naveen Ramanagouda Patil (Pune, IN)
Assignee: TYCO FIRE & SECURITY GMBH
F24F11/86F25B49/022F24F2110/12F25B2500/19F25B2600/01F25B2600/0253F25B2700/171F25B2700/1933F25B2700/2106
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Quick Facts
Patent No.
US 12,474,076
App. No.
18/128,803
Filed
Mar 30, 2023
Granted
Nov 18, 2025
Kind
B2
Art Unit
3763
USPC
62/228.5
Abstract

A heating, ventilation, and/or air conditioning (HVAC) system includes a variable capacity compressor and a controller communicatively coupled to the variable capacity compressor. The controller is configured to receive data indicative of an operating parameter of the HVAC system, determine an upper suction pressure limit of the HVAC system based on the data, determine a lower suction pressure limit of the HVAC system based on the data, determine a target suction pressure value, wherein the target suction pressure value is less than or equal to the upper suction pressure limit and is greater than or equal to the lower suction pressure limit, and modulate operation of the variable capacity compressor such that a detected suction pressure of the HVAC system approaches the target suction pressure value.

Claims (62)

1 . A heating, ventilation, and air conditioning (HVAC) system, comprising:

a variable capacity compressor; and

a controller communicatively coupled to the variable capacity compressor and configured to:

receive a call for conditioning from a non-communicating thermostat:

initialize operation of the variable capacity compressor in response to receipt of the call for conditioning:

receive data indicative of an operating parameter of the HVAC system;

determine an upper suction pressure limit of the HVAC system based on the data;

determine a lower suction pressure limit of the HVAC system based on the data;

determine a target suction pressure value, wherein the target suction pressure value is less than or equal to the upper suction pressure limit and is greater than or equal to the lower suction pressure limit; and

modulate operation of the variable capacity compressor such that a detected suction pressure of the HVAC system approaches the target suction pressure value.

2 . The HVAC system of claim 1 , wherein the operating parameter comprises an outdoor ambient temperature, and the controller is configured to:

compare the data indicative of the outdoor ambient temperature to a threshold temperature value;

determine the upper suction pressure limit of the HVAC system based on the comparison; and

determine the lower suction pressure limit of the HVAC system based on the comparison.

3 . The HVAC system of claim 1 , wherein the controller is configured to:

determine an expected target suction pressure value based on the target suction pressure value; and

store the expected target suction pressure value in a memory of the controller.

4 . The HVAC system of claim 3 , wherein, subsequent to the determination of the upper suction pressure limit and the determination of the lower suction pressure limit, the controller is configured to set the upper suction pressure limit as the target suction pressure value in response to a determination that the expected target suction pressure value is absent from the memory.

5 . The HVAC system of claim 3 , wherein the controller is configured to reduce the target suction pressure value by a differential pressure value to determine the expected target suction pressure value.

6 . The HVAC system of claim 5 , wherein the controller is configured to compare the expected target suction pressure value to the lower suction pressure limit and, in response to the expected target suction pressure value being less than or equal to the lower suction pressure limit, set the lower suction pressure limit as the expected target suction pressure value.

7 . The HVAC system of claim 1 , wherein the call for conditioning comprises a 24-volt electrical signal.

8 . The HVAC system of claim 1 , wherein, in response to receipt of the call for conditioning, the controller is configured to initially operate the variable capacity compressor at a minimum allowable frequency for an initial time period.

9 . A controller of a heating, ventilation, and air conditioning (HVAC) system, wherein the controller comprises a non-transitory, computer-readable medium having instructions stored thereon that, when executed by processing circuitry of the controller, are configured to cause the controller to:

receive a call for cooling from a non-communicating thermostat;

initialize operation of the HVAC system in response to receipt of the call for cooling:

receive data indicative of an operating parameter of the HVAC system;

determine an upper suction pressure limit of the HVAC system based on the data;

determine a lower suction pressure limit of the HVAC system based on the data;

determine a target suction pressure value of the HVAC system, wherein the target suction pressure value is less than or equal to the upper suction pressure limit and is greater than or equal to the lower suction pressure limit;

iteratively reduce the target suction pressure value; and

modulate operation of a compressor of the HVAC system based on the target suction pressure value.

10 . The controller of claim 9 , wherein the instructions, when executed by the processing circuitry, are configured to cause the controller to iteratively reduce the target suction pressure value by a differential pressure value.

11 . The controller of claim 9 , wherein the instructions, when executed by the processing circuitry, are configured to cause the controller to:

operate a timer for a designated time period;

determine a first frequency applied to the compressor at a start of the timer;

determine a second frequency applied to the compressor at an end of the timer;

compare the first frequency to the second frequency; and

reduce the target suction pressure value by a differential pressure value in response to a determination that the second frequency is greater than the first frequency.

12 . The controller of claim 9 ), wherein the controller is configured to receive a 24-volt electrical signal as the call for cooling.

13 . The controller of claim 9 , wherein the operating parameter is an outdoor ambient temperature, and the instructions, when executed by the processing circuitry, are configured to cause the controller to:

compare the outdoor ambient temperature to a threshold temperature value;

determine the upper suction pressure limit of the HVAC system based on the comparison; and

determine the lower suction pressure limit of the HVAC system based on the comparison.

14 . The controller of claim 13 , wherein the instructions, when executed by the processing circuitry, are configured to cause the controller to:

determine the upper suction pressure limit and the lower suction pressure limit according to a first scheme in response to a determination that the outdoor ambient temperature is greater than or equal to the threshold temperature value; and

determine the upper suction pressure limit and the lower suction pressure limit according to a second scheme in response to a determination that the outdoor ambient temperature is less than the threshold temperature value.

15 . The controller of claim 14 , wherein the instructions, when executed by the processing circuitry, are configured to cause the controller to:

calculate, according to the first scheme, the upper suction pressure limit based on an equation stored on the non-transitory, computer-readable medium; and

set, according to the second scheme, a maximum allowable suction pressure value of the HVAC system as the upper suction pressure limit.

16 . A heating, ventilation, and air conditioning (HVAC) system, comprising:

a compressor configured to operate at variable capacities; and

a controller configured to communicatively couple to the compressor, wherein the controller is configured to:

receive a call for cooling from a non-communicating thermostat;

initialize operation of the compressor in response to receipt of the call for cooling:

receive data indicative of an outdoor ambient temperature;

compare the outdoor ambient temperature to a threshold temperature value;

establish a lower suction pressure limit and an upper suction pressure limit based on the comparison;

determine a target suction pressure value, wherein the target suction pressure value is less than or equal to the upper suction pressure limit and is greater than or equal to the lower suction pressure limit; and

modulate operation of the compressor such that a detected suction pressure of the HVAC system approaches the target suction pressure value.

17 . The HVAC system of claim 16 , wherein the controller is configured to iteratively reduce the target suction pressure value by a differential pressure value.

18 . The HVAC system of claim 16 , wherein the controller is configured to determine the target suction pressure value based on a value of an expected target suction pressure value stored on a memory of the controller.

19 . The HVAC system of claim 18 , wherein the controller is configured to reference the value of the expected target suction pressure value stored on the memory subsequent to establishing the lower suction pressure limit and the upper suction pressure limit.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2025
From: MELWIN, EWIN RAMSTER; SMITH, JEREMY RYAN; MAHENDRA, TEJAS; DOIPHODE, PUSHPAK MACCHINDRA; JAGTAP, NARENDRA MADHUKAR; SALUNKE, RAHUL KRUSHNA; PATIL, NAVEEN RAMANAGOUDA
To: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
Reel/Frame 071878/0119 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2024
From: JOHNSON CONTROLS TYCO IP HOLDINGS LLP
To: TYCO FIRE & SECURITY GMBH
Reel/Frame 067832/0947 →
Priority Claims (1)
IN 202221019315 · Mar 31, 2022 · national
Continuity (1)
Related Publication 20230349583A1 · Nov 2, 2023
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