Granted Patent B2

US 12,474,580 · App. 17/620,307 · Granted Nov 18, 2025

Inventors: Aude Bouchier (Charenton-le-Pont, FR); Samuel Archambeau (Charenton-le-Pont, FR); Karin Scherer (Charenton-le-Pont, FR)

Assignee: Essilor International

G02B27/0172B29D11/00432B29D11/00865G02C7/027G02C7/14G02B2027/0105G02B2027/0109G02B2027/0174G02B2027/0178

Abstract

Claims (42)

1 . A set of semi-finished ophthalmic lenses, wherein each semi-finished ophthalmic lens is used in manufacturing of a finished ophthalmic lens of determined target power, comprising:

a plurality of semi-finished ophthalmic lenses, each semi-finished lens having a base curve chosen among a number N of base curves, N being lower than 10, and including a holographic component recorded according to a holographic component configuration chosen among a limited number M of holographic components configurations, M being superior or equal to N,

wherein each base curve among the N base curves is associated to a respective range of target powers of finished ophthalmic lenses to be manufactured from the semi-finished lenses having said base curve, each range of target powers being defined by minimum and maximum target power values, and all the ranges being centered on respectively different target power values,

and each holographic component configuration among the M holographic component configurations is associated to a single base curve among the N base curves, such that two semi-finished ophthalmic lenses of the set have a holographic component according to a same holographic component configuration only when the two semi-finished ophthalmic lenses of the set have the same base curve, and

each holographic component configuration associated to a base curve is configured such that the holographic component has an optical power adapted to a middle power of the range of target powers corresponding to the base curve.

2 . The set of semi-finished ophthalmic lenses according to claim 1 , wherein the plurality of semi-finished lenses have a same base curve and different diameters.

3 . The set of semi-finished ophthalmic lenses according to claim 1 , wherein each semi-finished lens is made of a low-birefringence material.

4 . The set of semi-finished ophthalmic lenses according to claim 1 , wherein each semi-finished lens is a plano lens.

5 . The set of semi-finished ophthalmic lenses according to claim 1 , wherein the holographic components are holographic mirrors configured to reflect a virtual image generated by an image source, and

wherein each base curve is associated to a plurality of holographic mirror configurations among the limited number of configurations, said plurality of holographic mirror configurations associated to a determined base curve including:

at least two holographic mirror configurations adapted to different ranges of pupillary distances of wearers,

at least two holographic mirror configurations adapted to different image sources generating a virtual image to be reflected by a mirror, or

at least two holographic mirror configurations adapted to reflect different ranges of wavelengths.

6 . The set of semi-finished lenses according to claim 1 , wherein the number of base curves is lower than 10, and each base curve is associated to a number of holographic component configurations lower than 5.

7 . The set of semi-finished lenses according to claim 1 , wherein each semi-finished lens comprises two opposite main surfaces, a holographic component is recorded on one main surface of each semi-finished lens, and each semi-finished lens further comprises an anti-reflection coating on other main surface.

8 . A method of manufacturing a set of semi-finished ophthalmic lenses wherein each semi-finished ophthalmic lens is used in the manufacturing of a finished ophthalmic lens of determined target power, the method comprising:

determining a number N of target power ranges, each range of target powers being defined by minimum and maximum target power values, and all the ranges being centered on respectively different target power values;

for each determined target power range, determining a respective base curve of a semi-finished lens such that the base curve is suitable to be used in the manufacturing of a finished ophthalmic lens having a power within the determined target power range, wherein each semi-finished lens has the base curve chosen among a number N of base curves, N being lower than 10, and including a holographic component recorded according to a holographic component configuration chosen among a limited number M of holographic components configurations, M being superior or equal to N;

for each base curve among the N base curves, determining a respective holographic component configuration of a holographic component to be recorded on a semi-finished lens having said base curve; and

manufacturing at least one semi-finished lens of each determined base curve, wherein

each holographic component configuration among the M holographic component configurations is associated to a single base curve among the N base curves, such that two semi-finished ophthalmic lenses of the set have a holographic component according to a same holographic component configuration only if they have the same base curve, and

each holographic component configuration associated to a base curve is configured such that the holographic component has an optical power adapted to a middle power of the range of target powers corresponding to the base curve.

9 . The method according to claim 8 , wherein the manufacturing of each semi-finished lens further includes, prior to recording the holographic component, providing an anti-reflection coating on at least one main surface of the semi-finished lens.

10 . A method of manufacturing an ophthalmic lens adapted to be worn by a wearer, wherein the ophthalmic lens has a predetermined target power according to a vision of the wearer to be corrected, the method comprising:

selecting a semi-finished lens among a set of semi-finished ophthalmic lenses, wherein the semi-finished lens is selected to have a base curve corresponding to a target power range to which belongs the predetermined target power, each range of target powers being defined by minimum and maximum target power values, and all the ranges being centered on respectively different target power values; and

finishing the semi-finished lens to achieve the predetermined target power,

wherein in the set of semi-finished ophthalmic lenses, each semi-finished ophthalmic lens is used in manufacturing of a finished ophthalmic lens of determined target power, each semi-finished lens has a base curve chosen among a number N of base curves, N being lower than 10, and including a holographic component recorded according to a holographic component configuration chosen among a limited number M of holographic components configurations, M being superior or equal to N,

wherein each base curve among the N base curves is associated to a respective range of target powers of finished ophthalmic lenses to be manufactured from the semi-finished lenses having said base curve, each range of target powers being defined by minimum and maximum target power values, and all the ranges being centered on respectively different target power values,

and each holographic component configuration among the M holographic component configurations is associated to a single base curve among the N base curves, such that two semi-finished ophthalmic lenses of the set have a holographic component according to a same holographic component configuration only when the two semi-finished ophthalmic lenses of the set have the same base curve, and

each holographic component configuration associated to a base curve is configured such that the holographic component has an optical power adapted to a middle power of the range of target powers corresponding to the base curve.

11 . The method according to claim 10 , wherein the semi-finished lens has a front and a back surface, and a holographic component is provided on the front surface or between the front surface and the back surface, and

wherein finishing the semi-finished lens further includes surfacing the back surface of the semi-finished lens or assembling the semi-finished lens to an auxiliary lens whose optical power is adapted such that a power of a lens comprising the semi-finished lens and the auxiliary lens corresponds to the predetermined target power.

12 . The method according to claim 10 , wherein selecting a semi-finished lens further comprises selecting a holographic component configuration of the semi-finished lens among a plurality of configurations associated to the base curve of the semi-finished lens.

13 . The method according to claim 12 , wherein a holographic component is a holographic mirror intended to reflect a virtual image generated by an image source, and the selecting the holographic component configuration is performed according to at least one of the following:

a pupillary distance of the wearer,

a prescription of the wearer,

data relative to the image source, including type of image source, optical and

geometrical configuration of the image source,

a shape of a frame in which a finished lens obtained from the semi-finished lens is to be integrated,

characteristics of the lens, and

an optical function and characteristics recorded in the mirror.

14 . The method according to claim 13 , wherein the holographic mirror is intended to provide optical conjugation between the image source and a user's pupil, and the selecting a holographic mirror configuration is performed according to the pupillary distance of the wearer.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (31)