IP Library Granted Patent US 12,478,945
Granted Patent B2
US 12,478,945 · App. 18/332,712 · Granted Nov 25, 2025

Noxious gas purificant and its preparation and purification method thereof

Inventor: Liwei Huang (Hangzhou, CN)
B01J20/045B01D53/565B01D53/81B01D53/96B01J20/28016B01J20/28045B01J20/3078B01J20/3433B01J20/3458B01D2253/112B01D2257/404
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Quick Facts
Patent No.
US 12,478,945
App. No.
18/332,712
Granted
Nov 25, 2025
Kind
B2
Abstract

The invention relates to a noxious gas purificant and its preparation and purification method for removing nitrogen oxides from gas streams thereof. The preparing method is characterized in that: mixing, according to a predetermined ratio and a process, a salt of iron, manganese, cobalt, or copper, and a related derivative thereof, an alkali or alkaline substance and a related derivative thereof, water and a forming agent, so as to obtain a solid compound or mixture; drying and activating the solid compound or mixture to produce a solid product as the purificant; and introducing the purificant into a gas-solid reactor, and removing noxious gases in a gas stream by performing, in a preconfigured temperature and using the purificant, a gas-solid reaction on the harmful gases in the gas stream. The purificant can be recycled and reused.

Claims (14)

1 . A noxious gas purificant for the removal of nitrogen oxides from a gas stream at a temperature ranging from 150 to 550° C., wherein the preparation method of the purificant comprises following steps:

(1) mixing material U, material V according to stoichiometric reaction mole ratio and water in a mixing reactor, wherein said material U is at least one of the salts of sulfates and chlorides of component A, wherein component A is one of iron(II), iron(III), cobalt(II), manganese(II), copper(I), or copper(II) and said material V is (a) at least one of the hydroxides and carbonates of a component B, wherein component B is one of sodium, potassium and lithium, or (b) at least one of oxides, hydroxides and carbonates of a component F, wherein component F is one of calcium, barium and magnesium, or a combination of said (a) and (b); and

(2) molding a reaction product of step (1) to a shape of honeycombs, plates, granules, or loading on a general-purpose catalyst carrier;

(3) drying the reaction product at a temperature above 40° C.;

(4) activating the reaction product at a temperature above 150° C. after step (3); and

wherein the composition of the purificant comprises at least one component of the sulfates of sodium, potassium, lithium, calcium, barium and magnesium; or at least one component of the chlorides of sodium, potassium, lithium, calcium, barium and magnesium; or a combination of at least one of said sulfates or chlorides and the at least one of the carbonates of calcium, barium and magnesium.

2 . A noxious gas purificant according to claim 1 , wherein said material U is ferrous sulfate, and said material V is at least one of the hydroxides of said component B: sodium, potassium and lithium.

3 . A noxious gas purificant according to claim 1 , wherein said material U is ferrous sulfate, and said material V is a combination of at least one of the hydroxides of said component B: sodium, potassium and lithium, and at least one of the oxides and hydroxides of said component F: calcium, barium and magnesium.

4 . A noxious gas purificant according to claim 1 , wherein said material U is ferrous sulfate, and said material V is at least one of the oxides and hydroxides of said component F: calcium, barium and magnesium.

5 . A noxious gas purificant according to claim 1 , wherein said material U is ferrous chloride, and said material V is at least one of oxides and hydroxides of said component F: calcium, barium and magnesium.

6 . A noxious gas purificant according to claim 1 , wherein said material U is ferrous chloride, and said material V is at least one of the hydroxides of said component B: sodium, potassium and lithium; or said material V is a combination of at least one of the hydroxides of said component B: sodium, potassium and lithium, and at least one of the oxides or hydroxides of said component F: calcium, barium and magnesium.

7 . A noxious gas purificant according to claim 1 , wherein said material U is ferric chloride, and said material V is at least one of the hydroxides of said component B: sodium, potassium and lithium; or said material V is at least one of the oxides or hydroxides of said component F: calcium, barium and magnesium; or said material V is a combination of at least one of the hydroxides of said component B and at least one of the oxides or hydroxides of said component F.

8 . A noxious gas purificant according to claim 1 , wherein said material U is at least one of the salts of sulfates and chlorides of component P: cobalt(II), manganese(II), copper(I) or copper (II), and material V is at least one of the hydroxides of said component B: sodium, potassium and lithium; or said material V is at least one of oxides, hydroxides and carbonates of said component F: calcium, barium and magnesium; or said material V is a combination of at least one of the hydroxides of said component B and at least one of oxides, hydroxides and carbonates of said component F.

9 . A noxious gas purificant according to claim 1 , wherein said material U is a combination of at least one of the sulfates and chlorides of the component A: iron (II) or iron (III), and at least one of the salts of sulfates, chlorides and carbonates of component P: cobalt (II), manganese (II) and copper (I) or copper (II), and said material V is at least one of the hydroxides of said component B: sodium, potassium and lithium; or said material V is at least one of oxides and hydroxides and carbonates of said component F: calcium, barium and magnesium; or said material V is a combination of at least one of the hydroxides of said component B and at least one of oxides and hydroxides and carbonates of said component F.

Priority Claims (8)
CN 201610901763.2 · Oct 14, 2016 · national
CN 201610901765.1 · Oct 14, 2016 · national
CN 201610906056.2 · Oct 17, 2016 · national
CN 201610906058.1 · Oct 17, 2016 · national
CN 201610922408.3 · Oct 20, 2016 · national
CN 201610939180.9 · Oct 24, 2016 · national
CN 201710019937.7 · Jan 1, 2017 · national
CN 201710068265.9 · Feb 2, 2017 · national
Continuity (2)
Continuation 16336099
Related Publication 20240001332A1 · Jan 4, 2024
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