Granted Patent B2

US 12,480,735 · App. 17/199,000 · Granted Nov 25, 2025

Inventor: Craig Yehle (Winona, MN)

Assignee: Ravin Crossbows, LLC

F41B5/105F41B5/066F41B5/10F41B5/123F41B5/1411F41B5/143F41B5/1469

Abstract

Claims (66)

1 . A cocking system for a crossbow that has at least a first flexible limb attached to a riser and second flexible limb attached to the riser, and a draw string that translates along a center rail of the crossbow between a released configuration and a drawn configuration, the cocking system comprising:

a string carrier received by the center rail, the string carrier being configured to translate along a center axis of the crossbow between a first position to engage with the draw string when the draw string is in the released configuration, and a second position to move the draw string to the drawn configuration;

at least one screw shaft attached to the center rail and engaged with the string carrier, wherein rotation of the at least one screw shaft about a first axis translates the string carrier along the center axis between the first position and the second position, wherein the first axis is parallel with the center axis;

a cocking handle support axle perpendicular to the first axis;

a one-way bearing rotatable about the first axis and engaged coaxially with the at least one screw shaft, the one-way bearing being configured to:

permit rotation of the at least one screw shaft in a retracting direction in response to a rotation of the cocking handle support axle in a first direction to move the string carrier to the second position, and

inhibit rotation of the at least one screw shaft in an extending direction such that the string carrier is retained in a current location along the center rail during a release of the cocking handle support axle; and

a mechanical clutch including:

a gear coaxial with the first axis and configured to rotate about the first axis and translate along the first axis;

a spring coaxial with the first axis and positioned at least partially between the gear and a thrust surface;

a brake washer engaged with the gear and engaged coaxially with the at least one screw shaft;

a brake disc coupled to the one-way bearing and coaxial with the first axis; and

a friction washer coaxial with the first axis and positioned axially between the brake washer and the brake disc,

wherein the spring is configured to bias the gear in a first axial direction along the first axis,

wherein the gear is configured to translate along the first axis in a second axial direction along the first axis opposite the first axial direction to compress the spring between the thrust surface and the gear to selectively disengage the one-way bearing from the at least one screw shaft to permit rotation of the at least one screw shaft in the extending direction,

wherein the string carrier is configured to move to the first position when the cocking handle support axle is rotated in a second direction opposite the first direction,

wherein the one-way bearing is configured to permit rotation of the brake disc in the retracting direction, and inhibit rotation of the brake disc in the extending direction,

wherein the friction washer is configured to provide friction between the brake washer and the brake disc, and

wherein translating the gear in the second direction reduces the friction between the brake washer and the brake disc to permit the at least one screw shaft to rotate in the extending direction.

2 . The cocking system of claim 1 , wherein:

the string carrier includes:

a catch movable between a closed position that engages the draw string and an open position that releases the draw string,

a sear moveable between a cocked position to retain the catch in the closed position and a de-cocked position that releases the catch to the open position, and

a safety moveable between a free position and a safe position that inhibits the catch from moving to the open position; and

the crossbow further includes a trigger attached to the center rail that selectively releases the draw string from the string carrier while the string carrier is in the second position.

3 . The cocking system of claim 1 , further comprising a cover that substantially encloses the draw string as the draw string translates between the released configuration and the drawn configuration.

4 . The cocking system of claim 1 , wherein:

a first portion of the draw string is engaged with a first cam attached to the riser; and

a second portion of the draw string is engaged with a second cam attached to the riser.

5 . The cocking system of claim 1 , wherein the at least one screw shaft comprises:

a first screw shaft attached to the center rail, the first screw shaft disposed along a first side of the center rail and below the center axis; and

a second screw shaft attached to the center rail, the second screw shaft disposed along a second side of the center rail and below the center axis.

6 . The cocking system of claim 1 , wherein the spring is coaxial with the at least one screw shaft and the one-way bearing about the first axis and parallel with the center axis.

7 . The cocking system of claim 1 , wherein the cocking handle support axle is engaged with a first bevel gear rotatable about the cocking handle support axle, and wherein the first bevel gear is engaged with a second bevel gear rotatable about a second axis that is perpendicular to the cocking handle support axle.

8 . The cocking system of claim 7 , wherein, in response to rotation of the cocking handle support axle in the first direction, rotation of the first bevel gear and the second bevel gear, the gear compresses the spring between the thrust surface and the gear.

9 . The cocking system of claim 1 , wherein, during operation of the crossbow, the gear compresses the spring along the first axis between the thrust surface and the gear.

10 . The cocking system of claim 1 , wherein the gear includes gear teeth structured to engage with an intermediate gear such that rotation of the intermediate gear rotates the gear and biases the gear along the first axis to compress the spring along the first axis between the thrust surface and the gear.

11 . The cocking system of claim 10 , wherein:

the at least one screw shaft includes:

a first screw shaft attached to the center rail, the first screw shaft disposed along a first side of the center rail and below the center axis, and

a second screw shaft attached to the center rail, the second screw shaft disposed along a second side of the center rail and below the center axis;

the one-way bearing is a first one-way bearing engaged coaxially with the first screw shaft, and the cocking system includes a second one-way bearing engaged coaxially with the second screw shaft; and

the mechanical clutch is a first mechanical clutch engaged coaxially with the first screw shaft, and the cocking system includes a second mechanical clutch engaged coaxially with the second screw shaft.

12 . The cocking system of claim 11 , wherein the intermediate gear is engaged with both the gear of the first mechanical clutch and a second gear of the second mechanical clutch.

13 . The cocking system of claim 1 , wherein the string carrier is configured to support a projectile, wherein the projectile is configured to be positioned along the center axis and suspended over at least a portion of the center rail, wherein the projectile is further configured to be supported by an arrow rest coupled with the center rail, the arrow rest including a rotatable member configured to engage with the projectile.

14 . The cocking system of claim 13 , wherein the rotatable member is spring loaded in a direction toward the center axis.

15 . The cocking system of claim 1 , wherein the gear is positioned rearward relative to the spring along the first axis, and wherein the one-way bearing is positioned rearward relative to the gear along the first axis.

16 . A method of cocking a crossbow, comprising:

engaging a string carrier of the crossbow with a draw string of the crossbow; and

rotating a screw shaft of the crossbow about a first axis in a first direction to translate the string carrier along a center axis of the crossbow from a first position in which the crossbow is in a released configuration to a second position in which the crossbow is in a drawn configuration,

wherein:

the first axis is parallel with the center axis;

the screw shaft is restricted from rotating in a second direction via a one-way bearing that engages with the screw shaft in instances where rotation of the screw shaft in the first direction is ceased, the one-way bearing being coaxial with the screw shaft and rotatable about the first axis;

the screw shaft is permitted to rotate in the second direction in instances where a clutch is actuated to disengage the one-way bearing and the screw shaft;

the clutch includes:

a gear coaxial with the first axis and configured to rotate about the first axis and translate along the first axis;

a spring coaxial with the first axis and positioned at least partially between the gear and a thrust surface;

a brake washer engaged with the gear and engaged coaxially with the screw shaft;

a brake disc coupled to the one-way bearing and coaxial with the first axis; and

a friction washer coaxial with the first axis and positioned axially between the brake washer and the brake disc,

wherein the one-way bearing is configured to permit rotation of the brake disc in a retracting direction, and inhibit rotation of the brake disc in an extending direction,

wherein the friction washer is configured to provide friction between the brake washer and the brake disc, and

wherein translating the gear in the second direction reduces the friction between the brake washer and the brake disc to permit the screw shaft to rotate in the extending direction; and

the clutch is actuated to disengage the one-way bearing and the screw shaft responsive to the gear translating along the first axis to compress the spring.

17 . The method of cocking the crossbow of claim 16 , wherein rotating the screw shaft comprises rotating a cocking handle support axle mechanically coupled to the screw shaft, wherein the cocking handle support axle is perpendicular to the first axis and the center axis.

18 . The method of cocking the crossbow of claim 16 , wherein the draw string is retained at least partially within a cover as the string carrier translates from the first position to the second position.

Continuity (5)

References Cited (340)