IP Library Granted Patent US 12,486,739
Granted Patent B2
US 12,486,739 · App. 18/460,925 · Granted Dec 2, 2025

Fluid flow control system employing a fluidic diode for control pressure

Inventors: Ibrahim El Mallawany (Al-Khobar, SA); Michael Linley Fripp (Singapore, SG); Stephen Michael Greci (Carrollton, TX)
Assignee: Halliburton Energy Services, Inc.
E21B43/12F15C1/16
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Quick Facts
Patent No.
US 12,486,739
App. No.
18/460,925
Granted
Dec 2, 2025
Kind
B2
Abstract

Provided is a fluid flow control system, a well system, and a method. The fluid flow control system, in one aspect, includes a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2), and a fluidic diode placed between the flow restrictor and the tubing, the fluidic diode configured to increase the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to increase the control pressure (P2) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids. The fluid flow control system, in one aspect, further includes an inflow control device having a production fluid inlet, a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet.

Claims (53)

1 . A fluid flow control system, comprising:

a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2);

a fluidic diode placed between the flow restrictor and a tubing the fluid flow control system is configured to couple to, wherein the fluidic diode is configured to change the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to change the control pressure (P2) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids;

an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet operable to pass the production fluid having a pressure (P1) to tubing it is configured to couple to, the inflow control device configured to close or open the production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1); and

a pressure relief valve positioned between the flow restrictor and the control inlet, the pressure relief valve configured to eliminate a range of pressures between the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ) that would only partially close the inflow control device.

2 . The fluid flow control system as recited in claim 1 , wherein the fluidic diode is a vortex fluidic diode.

3 . The fluid flow control system as recited in claim 1 , wherein the flow restrictor is a fluid nozzle.

4 . The fluid flow control system as recited in claim 1 , wherein the flow restrictor is a first flow restrictor, and further including second and third flow restrictors placed in series with the first flow restrictor and in parallel with the fluidic diode.

5 . The fluid flow control system as recited in claim 1 , wherein the flow restrictor is a first flow restrictor and the fluidic diode is a first fluidic diode, and further including a second flow restrictor and a second fluidic diode placed in series with the first flow restrictor and in parallel with the first fluidic diode.

6 . The fluid flow control system as recited in claim 1 , wherein the flow restrictor and fluidic diode are placed such that production fluid encounters the flow restrictor prior to the fluidic diode.

7 . The fluid flow control system as recited in claim 1 , wherein the fluidic diode includes no moving parts.

8 . The fluid flow control system as recited in claim 1 , wherein the inflow control device is a first inflow control device, and further including a second inflow control device, the second inflow control device having a second production fluid inlet operable to receive the production fluid having the pressure (P3), a second control inlet operable to receive the control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a second production fluid outlet operable to pass the production fluid having the pressure (P1) to the tubing it is configured to couple to, the second inflow control device configured to close or open the second production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1).

9 . The fluid flow control system as recited in claim 1 , wherein the inflow control device is a piloted valve.

10 . A well system, comprising:

a wellbore extending through one or more subterranean formations;

tubing positioned within the wellbore; and

a fluid flow control system positioned between the wellbore and the tubing, the fluid flow control system including:

a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2);

a fluidic diode placed between the flow restrictor and the tubing, wherein the fluidic diode is configured to change the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to change the control pressure (P2) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids;

an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet operable to pass the production fluid having a pressure (P1) to the tubing, the inflow control device configured to close or open the production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1); and

a pressure relief valve positioned between the flow restrictor and the control inlet, the pressure relief valve configured to eliminate a range of pressures between the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ) that would only partially close the inflow control device.

11 . The well system as recited in claim 10 , wherein the fluidic diode is a vortex fluidic diode.

12 . The well system as recited in claim 10 , wherein the flow restrictor is a fluid nozzle.

13 . The well system as recited in claim 10 , wherein the flow restrictor is a first flow restrictor, and further including second and third flow restrictors placed in series with the first flow restrictor and in parallel with the fluidic diode.

14 . The well system as recited in claim 10 , wherein the flow restrictor is a first flow restrictor and the fluidic diode is a first fluidic diode, and further including a second flow restrictor and a second fluidic diode placed in series with the first flow restrictor and in parallel with the first fluidic diode.

15 . The well system as recited in claim 10 , wherein the flow restrictor and fluidic diode are placed such that production fluid encounters the flow restrictor prior to the fluidic diode.

16 . The well system as recited in claim 10 , wherein the fluidic diode includes no moving parts.

17 . The well system as recited in claim 10 , wherein the inflow control device is a first inflow control device, and further including a second inflow control device, the second inflow control device having a second production fluid inlet operable to receive the production fluid having the pressure (P3), a second control inlet operable to receive the control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a second production fluid outlet operable to pass the production fluid having the pressure (P1) to the tubing it is configured to couple to, the second inflow control device configured to close or open the second production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1).

18 . The well system as recited in claim 10 , wherein the inflow control device is a piloted valve.

19 . A method, comprising:

positioning a fluid flow control system within a wellbore extending through one or more subterranean formations, the fluid flow control system located between the wellbore and tubing positioned in the wellbore, the fluid flow control system including:

a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2);

a fluidic diode placed between the flow restrictor and the tubing, wherein the fluidic diode is configured to change the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to change the control pressure (P2) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids; and

an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet operable to pass the production fluid having a pressure (P1) to the tubing, the inflow control device configured to close or open the production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1); and

a pressure relief valve positioned between the flow restrictor and the control inlet, the pressure relief valve configured to eliminate a range of pressures between the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ) that would only partially close the inflow control device; and

producing fluid from the wellbore into the tubing, the lower viscosity fluids closing the inflow control device and the higher viscosity fluids opening the inflow control device.

20 . A fluid flow control system, comprising:

a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2);

a fluidic diode placed between the flow restrictor and a tubing the fluid flow control system is configured to couple to, wherein the fluidic diode is configured to change the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to change the control pressure (P2) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids;

an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet operable to pass the production fluid having a pressure (P1) to tubing it is configured to couple to, the inflow control device configured to close or open the production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1), wherein the flow restrictor is a first flow restrictor, and further including second and third flow restrictors placed in series with the first flow restrictor and in parallel with the fluidic diode.

21 . A well system, comprising:

a wellbore extending through one or more subterranean formations;

tubing positioned within the wellbore; and

a fluid flow control system positioned between the wellbore and the tubing, the fluid flow control system including:

a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2);

a fluidic diode placed between the flow restrictor and the tubing, wherein the fluidic diode is configured to change the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to change the control pressure (P 2 ) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids;

an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet operable to pass the production fluid having a pressure (P1) to the tubing, the inflow control device configured to close or open the production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1), wherein the flow restrictor is a first flow restrictor, and further including second and third flow restrictors placed in series with the first flow restrictor and in parallel with the fluidic diode.

22 . A method, comprising:

positioning a fluid flow control system within a wellbore extending through one or more subterranean formations, the fluid flow control system located between the wellbore and tubing positioned in the wellbore, the fluid flow control system including:

a flow restrictor operable to receive production fluid having a pressure (P3) and discharge control fluid having a control pressure (P2);

a fluidic diode placed between the flow restrictor and the tubing, wherein the fluidic diode is configured to change the control pressure (P2) to a higher control pressure (P2 ++ ) when the fluidic diode encounters lower viscosity fluids and is configured to change the control pressure (P2) to a lower control pressure (P2 + ) when the fluidic diode encounters higher viscosity fluids;

an inflow control device having a production fluid inlet operable to receive the production fluid having the pressure (P3), a control inlet operable to receive control fluid having the higher control pressure (P2 ++ ) or the lower control pressure (P2 + ), and a production fluid outlet operable to pass the production fluid having a pressure (P1) to the tubing, the inflow control device configured to close or open the production fluid outlet based upon pressure values (P3, P2 ++ , P1) or (P3, P2 + , P1)), wherein the flow restrictor is a first flow restrictor, and further including second and third flow restrictors placed in series with the first flow restrictor and in parallel with the fluidic diode; and

producing fluid from the wellbore into the tubing, the lower viscosity fluids closing the inflow control device and the higher viscosity fluids opening the inflow control device.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2023
From: EL MALLAWANY, IBRAHIM; FRIPP, MICHAEL LINLEY; GRECI, STEPHEN MICHAEL
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 064795/0301 →
Continuity (1)
Related Publication 20250075598A1 · Mar 6, 2025
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