IP Library Granted Patent US 12,508,804
Granted Patent B2
US 12,508,804 · App. 18/534,781 · Granted Dec 30, 2025

Printing device and printing method

Inventor: Kazuya Toshima (Nagano, JP)
Assignee: Seiko Epson Corporation
B41J2/0451B41J2/04581
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Quick Facts
Patent No.
US 12,508,804
App. No.
18/534,781
Granted
Dec 30, 2025
Kind
B2
Abstract

A dot to be discharged by a first defective nozzle and a dot to be discharged by a second defective nozzle are determined to be adjacent to each other in a sub-scanning direction, the printing device replaces the position of the dot to be discharged by the first defective nozzle in a main scanning direction with the position of the dot to be discharged by the first normal nozzle in the main scanning direction and then converts the size of a dot adjacent in the sub-scanning direction to the dot to be discharged by the first defective nozzle or the dot to be discharged by the second defective nozzle into a larger size.

Claims (23)

1 . A printing device comprising:

a printing head including a nozzle row in which a plurality of nozzles each configured to discharge a dot of liquid to a medium are arranged in a sub-scanning direction, the printing head being configured to discharge the dot while moving in a main scanning direction intersecting the sub-scanning direction;

a storage unit configured to store information about defective nozzles of the plurality of nozzles forming the nozzle row; and

a control unit configured to control the printing head, wherein

of raster lines having a length component in the main scanning direction, the raster line formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including a first defective nozzle that is one of the defective nozzles and a first normal nozzle that is one of normal nozzles, the normal nozzles being included in the plurality of nozzles and not corresponding to the defective nozzles, is defined as a first raster line,

the raster line formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including a second defective nozzle that is one of the defective nozzles and a second normal nozzle that is one of the normal nozzles, is defined as a second raster line, and

when the dot to be discharged by the first defective nozzle and the dot to be discharged by the second defective nozzle are determined to be adjacent to each other in the sub-scanning direction,

the control unit performs first control of executing either control of replacing a position of the dot to be discharged by the first defective nozzle in the main scanning direction with a position of the dot to be discharged by the first normal nozzle in the main scanning direction and then converting a size of the dot adjacent in the sub-scanning direction to the dot to be discharged by the first defective nozzle or the dot to be discharged by the second defective nozzle into a larger size, or control of replacing a position of the dot to be discharged by the second defective nozzle in the main scanning direction with a position of the dot to be discharged by the second normal nozzle in the main scanning direction and then converting the size of the dot adjacent in the sub-scanning direction to the dot to be discharged by the first defective nozzle or the dot to be discharged by the second defective nozzle into a larger size.

2 . The printing device according to claim 1 , wherein

when, adjacently to the raster line formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including the defective nozzle and the normal nozzle, a normal raster line is formed at the medium in the first control, the normal raster line being the raster line formed using two or more of the normal nozzles not including the defective nozzle, the control unit converts a size of a dot not targeted for conversion to the large size in the normal raster line, into a smaller size.

3 . The printing device according to claim 1 , wherein

in a case in which the raster line is formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including the defective nozzle and the normal nozzle, the control unit is configured to perform second control of making a usage rate of the normal nozzle greater than that of the defective nozzle and causing the normal nozzle to discharge at least some of the dots to be discharged by the defective nozzle and

the control unit performs the second control instead of the first control when a set print resolution is equal to or less than a predetermined resolution.

4 . The printing device according to claim 1 , wherein

when the raster line is formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including the defective nozzle and the normal nozzle, the control unit is configured to perform second control of making a usage rate of the normal nozzle greater than that of the defective nozzle and causing the normal nozzle to discharge at least some of the dots to be discharged by the defective nozzle and

the control unit receives a selection of either the first control or the second control and performs either the first control or the second control in accordance with the received selection.

5 . A printing method comprising

performing printing by controlling a printing head including a nozzle row in which a plurality of nozzles each configured to discharge a dot of liquid to a medium are arranged in a sub-scanning direction, the printing head being configured to discharge the dot while moving in a main scanning direction intersecting the sub-scanning direction, wherein

of raster lines having a length component in the main scanning direction, the raster line formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including a first defective nozzle that is one of defective nozzles of the plurality of nozzles forming the nozzle row and a first normal nozzle that is one of normal nozzles, the normal nozzles being included in the plurality of nozzles and not corresponding to the defective nozzles, is defined as a first raster line,

the raster line formed at the medium using two or more nozzles of the plurality of nozzles, the two or more nozzles including a second defective nozzle that is one of the defective nozzles and a second normal nozzle that is one of the normal nozzles, is defined as a second raster line, and

in the printing,

when the dot to be discharged by the first defective nozzle and the dot to be discharged by the second defective nozzle are determined to be adjacent to each other in the sub-scanning direction,

first control of executing either control of replacing a position of the dot to be discharged by the first defective nozzle in the main scanning direction with a position of the dot to be discharged by the first normal nozzle in the main scanning direction and then converting a size of the dot adjacent in the sub-scanning direction to the dot to be discharged by the first defective nozzle or the dot to be discharged by the second defective nozzle into a larger size, or control of replacing a position of the dot to be discharged by the second defective nozzle in the main scanning direction with a position of the dot to be discharged by the second normal nozzle in the main scanning direction and then converting the size of the dot adjacent in the sub-scanning direction to the dot to be discharged by the first defective nozzle or the dot to be discharged by the second defective nozzle into a larger size is performed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2023
From: TOSHIMA, KAZUYA
To: SEIKO EPSON CORPORATION
Reel/Frame 065823/0397 →
Priority Claims (1)
JP 2022-198760 · Dec 13, 2022 · national
Continuity (1)
Related Publication 20240190127A1 · Jun 13, 2024
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