IP Library Granted Patent US 12,542,425
Granted Patent B2
US 12,542,425 · App. 17/922,911 · Granted Feb 3, 2026

VCSEL array with different emitter structures

Inventors: Dongseok Kang (Sunnyvale, CA); Siva Kumar Lanka (Reno, NV); Yongxiang He (Sunnyvale, CA); Yang Wang (Hefei, CN)
H01S5/18311H01S5/18313H01S5/18361H01S5/423
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,542,425
App. No.
17/922,911
Granted
Feb 3, 2026
Kind
B2
Abstract

A VCSEL array includes VCSEL structures on a substrate. Each VCSEL structure includes a first reflector region over the substrate, an active region over the first reflector region, a second reflector region over the active region, and an oxide aperture proximate to the active region. An oxide aperture of a VCSEL structure that is in a central region of the VCSEL array is larger than an oxide aperture of a VCSEL structure that is in an edge region of the VCSEL array.

Claims (38)

1 . A Vertical Cavity Surface Emitting Laser (VCSEL) array, comprising:

a substrate; and

a plurality of VCSEL structures over the substrate, each VCSEL structure comprising:

a first reflector region formed over the substrate;

an active region formed over the first reflector region;

a second reflector region formed over the active region; and

an oxide aperture formed proximate to the active region,

wherein the plurality of VCSEL structures include a first VCSEL structure that is in a central region of the VCSEL array and a second VCSEL structure that is in an edge region of the VCSEL array, a radial dimension of an oxide aperture of the first VCSEL structure approximately equals a radial dimension of an oxide aperture of the second VCSEL structure, and a second reflector region of the first VCSEL structure is larger than a second reflector region of the second VCSEL structure.

2 . The VCSEL array of claim 1 , wherein the first second reflector region of the first VCSEL structure comprises a Distributed Bragg Reflector (DBR) structure.

3 . The VCSEL array of claim 1 , wherein the second reflector region of the first VCSEL structure has a gear shape.

4 . The VCSEL array of claim 3 , wherein a gear tooth of the second reflector region of the first VCSEL structure is larger than a gear tooth of the second reflector region of the second VCSEL structure.

5 . The VCSEL array of claim 1 , wherein the plurality of VCSEL structures are isolated by isolation trenches or ion implantation regions.

6 . The VCSEL array of claim 1 further comprises a plurality of metal layers formed over each second reflector region.

7 . The VCSEL array of claim 6 , wherein the plurality of metal layers have a same shape with a same dimension or similar dimensions.

8 . The VCSEL array of claim 1 , wherein the plurality of VCSEL structures are divided into a plurality of groups, and dimensions of oxide apertures of one of the plurality of groups have a same value or similar values.

9 . A method for fabricating a Vertical Cavity Surface Emitting Laser (VCSEL) array, comprising:

fabricating a plurality of VCSEL structures over a substrate,

wherein fabricating each VCSEL structure comprises:

forming a first reflector region over the substrate;

forming an active region over the first reflector region;

forming a second reflector region over the active region; and

forming an oxide aperture proximate to the active region,

wherein the plurality of VCSEL structures include a first VCSEL structure that is in a central region of the VCSEL array and a second VCSEL structure that is in an edge region of the VCSEL array, a radial dimension of an oxide aperture of the first VCSEL structure approximately equals a radial dimension of an oxide aperture of the second VCSEL structure, and a second reflector region of the first VCSEL structure is larger than a second reflector region of the second VCSEL structure.

10 . The method of claim 9 , wherein forming the second reflector region of the first VCSEL structure comprises forming a Distributed Bragg Reflector (DBR) structure.

11 . The method of claim 9 , wherein the second reflector region of the first VCSEL structure has a gear shape.

12 . The method of claim 11 , wherein a gear tooth of the second reflector region of the first VCSEL structure is larger than a gear tooth of the second reflector region of the second VCSEL structure.

13 . The method of claim 9 further comprises isolating the plurality of VCSEL structures by isolation trenches or ion implantation regions.

14 . The method of claim 9 further comprises forming a plurality of metal layers over each second reflector region.

15 . The method of claim 14 , wherein the plurality of metal layers have a same shape with a same dimension or similar dimensions.

16 . The method of claim 9 further comprises dividing the plurality of VCSEL structures into a plurality of groups, wherein dimensions of oxide apertures of one of the plurality of groups have a same value or similar values.

17 . A Vertical Cavity Surface Emitting Laser (VCSEL) array, comprising:

a substrate;

a plurality of first VCSEL structures over the substrate; and

a plurality of second VCSEL structures over the substrate,

wherein the plurality of first VCSEL structures each are closer to a central region of the VCSEL array than the plurality of second VCSEL structures, a radial dimension of oxide apertures of the plurality of first VCSEL structures approximately equals a radial dimension of oxide apertures of the plurality of second VCSEL structures, and a reflector region over an active region of the plurality of first VCSEL structures is larger than a reflector region over an active region of the plurality of second VCSEL structures.

18 . The VCSEL array of claim 17 , wherein the reflector region of the plurality of first VCSEL structures has a gear shape.

19 . The VCSEL array of claim 18 , wherein a gear tooth of the reflector region of the plurality of first VCSEL structures is larger than a gear tooth of the reflector region of the plurality of second VCSEL structures.

20 . The VCSEL array of claim 17 , wherein a metal layer over the reflector region of the plurality of first VCSEL structures and a metal layer over the reflector region of the plurality of second VCSEL structures have a same shape with a same dimension or similar dimensions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2022
From: KANG, DONGSEOK; LANKA, SIVA; HE, YONGXIANG; WANG, YANG
To: SHENZHEN RAYSEES AI TECHNOLOGY CO., LTD.
Reel/Frame 061977/0840 →
Continuity (1)
Related Publication 20240222936A1 · Jul 4, 2024
References Cited (9)
US 10199794B1 · Yuen · 2019 [cited by applicant]
US 20080240196A1 · Nishida · 2008 [cited by applicant]
US 20170033535A1 · Joseph · 2017 [cited by applicant]
US 20170353012A1 · Barve · 2017 [cited by examiner]
US 20190089128A1 · Lin et al. · 2019 [cited by applicant]
US 20200303902A1 · Moench et al. · 2020 [cited by applicant]
US 20200321755A1 · Wang · 2020 [cited by examiner]
US 20210135429A1 · Chang-Hasnain et al. · 2021 [cited by applicant]
Office actions from Chinese counterpart (application No. 202180009863.3) and translations from USPTO's global dossier. [cited by applicant]