Granted Patent B1

US 12,546,035 · App. 19/006,276 · Granted Feb 10, 2026

Inventor: Zongwen Wang (Guangdong, CN)

Assignee: ADVANCE DENIM CO., LTD.

D02G3/32D02G3/38D10B2401/061

Abstract

Claims (40)

1 . An elastic yarn, comprising a core yarn and a wrapping yarn, wherein

the core yarn is composed of at least one elastic filament;

the wrapping yarn is a yarn made of short fiber; and

the wrapping yarn spirally wraps the core yarn;

wherein by taking every 4 cm of the core yarn as a cycle, a number of windings of the wrapping yarn on per 1 cm of the core yarn in every 4 cm of the core yarn is sequentially reduced by 2.

2 . The elastic yarn according to claim 1 , wherein a draft multiple of the core yarn is 1 to 3.

3 . The elastic yarn according to claim 1 , wherein a twist degree of the wrapping yarn before spirally wrapping the core yarn is 8 twists/inch to 30 twists/inch; and

a number of windings of the wrapping yarn on per 1 cm of the core yarn is more than 15.

4 . The elastic yarn according to claim 1 , wherein the wrapping yarn is a blended yarn of cotton fiber and three-layer fiber, and according to a mass ratio of a blending proportion of the blended yarn, the cotton fiber accounts for 60% to 80%, and the three-layer fiber accounts for 20% to 40%;

the three-layer fiber sequentially comprises an inner layer, a middle layer and an outer layer from inside to outside, the inner layer is a chemical fiber layer with a cruciform or triangular cross section, and a cross section area ratio of the outer layer to the middle layer to the inner layer is (3-4):1:(5-7);

wherein the chemical fiber layer is made of polyester;

the middle layer is made of polyurethane with a low-melting-point not greater than 100° C.;

the outer layer is a regenerated cellulose layer of viscose.

5 . An elastic fabric, interwoven by a warp yarn and a weft yarn, wherein the weft yarn uses the elastic yarn according to claim 4 ;

wherein the elastic fabric comprises holes in the middle layer;

wherein the elastic fabric is processed by an after treatment process, and the after treatment process comprises the following steps:

(1) performing singeing treatment on the elastic fabric: performing the singeing treatment a front side and a back side of the elastic fabric in a singeing machine at a singeing temperature of 300° C. to 500° C. and a singeing speed of 60 m/min to 80 m/min;

(2) performing desizing treatment on the elastic fabric: adding a desizing enzyme into a desizing machine to perform the desizing treatment at a desizing enzyme concentration of 6 g/L to 10 g/L, a desizing treatment temperature of 50° C. to 65° C. and a desizing speed of 60 m/min to 80 m/min;

(3) performing drying treatment on the elastic fabric at a drying treatment temperature of 110° C. to 130° C. for a treatment time of 3 min to 5 min;

(4) performing hot air flapping treatment on the elastic fabric at a hot air temperature of 90° C. to 120° C.;

(5) performing ozone treatment on the elastic fabric: introducing ozone in a sealed environment, soaking the elastic fabric in a liquid with a pH value being 8 to 8.5, and setting an ozone introduction amount to be 0.2 L/min to 1.5 L/min to perform the ozone treatment for a treatment time of 10 min to 20 min;

(6) performing softening treatment on the elastic fabric: adding a fiber softening degrading agent into water at an addition amount of the fiber softening degrading agent accounting for 3% to 5% of a volume of water to perform the softening treatment for a treatment time of 10 min to 20 min; and

(7) performing preshrinking treatment on the elastic fabric: using a preshrinking machine at a preshrinking speed of 15 m/min to 25 m/min, a rubber blanket compression degree of 17% to 19%, a rubber blanket temperature of 120° C. to 140° C., and a blanket drying tube temperature of 120° C. to 140° C.

6 . An elastic fabric, interwoven by a warp yarn and a weft yarn, wherein the weft yarn uses the elastic yarn according to claim 1 .

7 . The elastic fabric according to claim 6 , wherein the warp yarn uses a pure cotton yarn or a cotton blended yarn, and a yarn count of the warp yarn ranges from 6 S to 50 S.

8 . The elastic fabric according to claim 6 , wherein the elastic fabric is processed by an after treatment process, and the after treatment process comprises the following steps:

(1) performing singeing treatment on the elastic fabric: performing the singeing treatment a front side and a back side of the elastic fabric in a singeing machine at a singeing temperature of 300° C. to 500° C. and a singeing speed of 60 m/min to 80 m/min;

(2) performing desizing treatment on the elastic fabric: adding a desizing enzyme into a desizing machine to perform the desizing treatment at a desizing enzyme concentration of 6 g/L to 10 g/L, a desizing treatment temperature of 50° C. to 65° C. and a desizing speed of 60 m/min to 80 m/min;

(3) performing drying treatment on the elastic fabric at a drying treatment temperature of 110° C. to 130° C. for a treatment time of 3 min to 5 min;

(4) performing hot air flapping treatment on the elastic fabric at a hot air temperature of 90° C. to 120° C.;

(5) performing ozone treatment on the elastic fabric: introducing ozone in a sealed environment, soaking the elastic fabric in a liquid with a pH value being 8 to 8.5, and setting an ozone introduction amount to be 0.2 L/min to 1.5 L/min to perform the ozone treatment for a treatment time of 10 min to 20 min;

(6) performing softening treatment on the elastic fabric: adding a fiber softening degrading agent into water at an addition amount of the fiber softening degrading agent accounting for 3% to 5% of a volume of water to perform the softening treatment for a treatment time of 10 min to 20 min; and

(7) performing preshrinking treatment on the elastic fabric: using a preshrinking machine at a preshrinking speed of 15 m/min to 25 m/min, a rubber blanket compression degree of 17% to 19%, a rubber blanket temperature of 120° C. to 140° C., and a blanket drying tube temperature of 120° C. to 140° C.

9 . The elastic fabric according to claim 8 , wherein in Step (4), the hot air flapping treatment is divided into four stages, and a flapping frequency is set to be flapping once per 1 second to 5 seconds: at a first stage, the hot air temperature is 120° C., and a flapping speed is 250 m/min; at a second stage, the hot air temperature is 110° C., and the flapping speed is 350 m/min; at a third stage, the hot air temperature is 100° C., and the flapping speed is 450 m/min; and at a fourth stage, the hot air temperature is 90° C., and the flapping speed is 550 m/min;

in step (5), the liquid is a sodium hydroxide solution; and

in step (6), the fiber softening degrading agent is prepared from the following raw materials in percentage by weight:

15% to 25% of polyoxyethylene isooctyl ether phosphate, 25% to 55% of dodecyl dimethyl hydroxypropyl phosphate betaine, 1% to 5% of an auxiliary agent, and water making up the balance to 100% by weight;

the auxiliary agent is hexadecyl trimethyl ammonium bromide; and

a preparation process of the fiber softening degrading agent comprises: mixing the auxiliary agent with water to obtain a mixed liquid: adding the polyoxyethylene isooctyl ether phosphate and the dodecyl dimethyl hydroxypropyl phosphate betaine into the mixed liquid, performing uniform mixing, and performing stirring at 45° C. to 55° C. and at a speed of 120 r/min to 320 r/min for 8 min to 15 min to obtain the fiber softening degrading agent.

10 . The elastic fabric according to claim 6 , wherein the elastic fabric is a jean fabric with a fabric structure of 3/1 right twill.

Assignments (1)

References Cited (35)