IP Library › Granted Patent US 12,551,814
Granted Patent B1
US 12,551,814 · App. 18/498,909 · Granted Feb 17, 2026

Fasteners for foam construction elements

Inventors: Michael James Gallagher (Lancaster, PA); Christopher Gerard Gallagher (Lancaster, PA)
Assignee: ImaginNoodles, LLC
A63H33/101
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Quick Facts
Patent No.
US 12,551,814
App. No.
18/498,909
Granted
Feb 17, 2026
Kind
B1
Abstract

Fastener for foam construction elements such as logs, includes an elongate body and a central longitudinally extending axis. The body has first and second elongate parts, and a head connected to one end of each elongate part and which is biased when in a rest state of the body in which it has a width larger than an aperture of the foam construction elements to prevent passage therethrough. The first and second parts are movable relative to one another to change a width of the head to be smaller than the aperture of the foam construction elements to enable its insertion through such apertures. A flange at an opposite end of each elongate part projects outward from the central axis of the body and in combination have a width larger than the aperture of the foam construction elements to prevent passage therethrough, and thereby secure adjacent foam construction elements together.

Claims (41)

1 . A fastener for foam construction elements, comprising:

an elongate body having a first end, a second end opposite to said first end, and a central longitudinally extending axis,

said body comprising:

a first elongate part having a first end and a second end opposite the first end;

a second elongate part having a first end and a second end opposite the first end;

a head connected to said first end of said first elongate part and said first end of said second elongate part, said head being biased when in a rest state of said body to have a width that is larger than a width of said head when said body is not in the rest state, said first and second parts being movable relative to one another to change the width of said head; and

a flange at said second end of each of said first and second parts, said flanges projecting outward from the central axis of said body; and

hinge means between said first and second parts and defining a pivot axis in a longitudinal direction for enabling said first and second parts to pivot about said pivot axis to thereby reduce the width of said head.

2 . The fastener of claim 1 , wherein said head is shaped as an arrowhead with a smaller upper cross-section than a lower cross-section.

3 . The fastener of claim 1 , wherein said head comprises an angled part connected to said first part and an angled part connected to said second part, each of said angled parts having a first planar portion, a second planar portion at an obtuse angle to said first planar portion and which is angled outward from the central axis of said body and away from said first end of said body, and undercut surfaces that connect to said first and second parts.

4 . The fastener of claim 1 , wherein said body has a unitary, one-piece construction.

5 . The fastener of claim 1 , wherein said hinge means extend between said first and second parts.

6 . The fastener of claim 1 , wherein said hinge means comprise a first hinge at said first end of said body and a second hinge at said second end of said body, said second hinge being separated from said first hinge.

7 . The fastener of claim 1 , wherein said first and second parts are mirror image parts.

8 . The fastener of claim 1 , wherein said flanges in combination have a width in the rest state of said body larger than a width of said angled parts in combination in the rest state of said body.

9 . The fastener of claim 1 , wherein said head comprises an angled part connected to said first part and an angled part connected to said second part, and said body further comprises a standing rib alongside said angled parts and extending perpendicular to a rear surface of said body, said rib providing in combination with said angled parts a trifold construction for said body.

10 . The fastener of claim 9 , wherein said rib is rigid and forms a T-shaped with said angled parts when said angled parts are fully extended away from said rib.

11 . The fastener of claim 9 , wherein said rib has the same cross-sectional shape as said angled parts.

12 . The fastener of claim 1 , wherein said head comprises an angled part connected to said first part and an angled part connected to said second part, each of said angled parts presenting a semi-circular cross-section at a lower surface and a cross-sectional shape of said angled parts from an upper surface transitioning to the semi-circular cross-section at the lower surface.

13 . The fastener of claim 1 , wherein said hinge means comprise a single hinge between said first and second parts, each of said first and second parts including a respective longitudinal portion extending from an upper surface of said body to a lower surface of said body alongside said hinge, inner edges of said longitudinal portions being spaced apart from one another to define a channel and said hinge being at a bottom of said channel.

14 . A fastener for foam construction elements, comprising:

an elongate body having a first end, a second end opposite to said first end, and a central longitudinally extending axis,

said body comprising:

a first elongate part having a first end and a second end opposite the first end;

a second elongate part having a first end and a second end opposite the first end;

a head connected to said first end of said first elongate part and said first end of said second elongate part, said head being biased when in a rest state of said body to have a width that is larger than a width of said head when said body is not in the rest state, said first and second parts being movable relative to one another to change the width of said head; and

a flange at said second end of each of said first and second parts, said flanges projecting outward from the central axis of said body; and

wherein said first part comprises a longitudinally extending wall and a pair of spaced apart guide walls extending inward from peripheral edges of said wall of said first part, said second part comprising a longitudinally extending wall and a rib extending inward from said wall of said second part apart from peripheral edges of said wall of said second part, said rib being configured to lie between said guide walls when said walls of said first and second parts are adjacent one another, said first and second parts being movable relative to one another when said walls of said first and second parts are adjacent one another to cause said head to change its width.

15 . The fastener of claim 14 , wherein said head comprises a planar portion and curved portions extending from opposite edges of said planar portion to ends of said walls of said first and second parts, the width of said head being changed by changing an orientation of said head upon movement of said first and second parts relative to one another.

16 . The fastener of claim 14 , wherein said first and second parts are biased into a state in which said walls of said first and second parts are apart from one another.

17 . The fastener of claim 14 , wherein said flanges in combination have a width in the rest state of said body larger than the width of said head in the rest state of said body.

18 . A fastener for foam construction elements, comprising:

an elongate body having a first end, a second end opposite to said first end, and a central longitudinally extending axis,

said body comprising:

a first elongate part having a first end and a second end opposite the first end;

a second elongate part having a first end and a second end opposite the first end;

a head connected to said first end of said first elongate part and said first end of said second elongate part, said head being biased when in a rest state of said body to have a width that is larger than a width of said head when said body is not in the rest state, said first and second parts being movable relative to one another to change the width of said head, said head comprising an angled part on said first part and an angled part on said second part; and

a flange at said second end of each of said first and second parts, said flanges projecting outward from the central axis of said body; and

a standing rib alongside said angled parts and extending perpendicular to a rear surface of said body, said rib providing in combination with said angled parts a trifold construction for said body.

19 . The fastener of claim 18 , wherein said rib is rigid and forms a T-shaped with said angled parts when said angled parts are fully extended away from said rib.

20 . The fastener of claim 18 , wherein said flanges in combination have a width in the rest state of said body larger than a width of said angled parts in combination in the rest state of said body.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2024
From: GALLAGHER, CHRISTOPHER GERARD; GALLAGHER, MICHAEL JAMES
To: IMAGINNOODLES, LLC
Reel/Frame 069640/0919 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2023
From: GALLAGHER, CHRISTOPHER GERARD; GALLAGHER, MICHAEL JAMES
To: IMAGINNOODLES, LLC
Reel/Frame 065414/0185 →
Continuity (1)
Provisional Application 63381695 · Oct 31, 2022
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