Granted Patent B2

US 12,556,113 · App. 18/264,149 · Granted Feb 17, 2026

Inventors: Bao An Zhang (Dongguan, CN); Zi Cong Chen (Dongguan, CN); Li Hua Xie (Dongguan, CN); Chao Wen (Dongguan, CN); Yong Min Li (Dongguan, CN)

Assignee: Techtronic Cordless GP

H02P3/22

Abstract

Claims (40)

1 . A motor braking device for a N-phase brushless motor, comprising:

a switching circuit adapted to connect the N-phase brushless motor to a power supply, the switching circuit comprising a high side switch group and a low side switch group, each of the high side switch group and the low side switch group comprising N switching elements;

a capacitor circuit arranged on an input side of the switching circuit; and

a control unit configured to control the switching circuit to brake the motor based on occurrence of a first event, the first event chosen from a group consisting of release of a trigger by a user, and occurrence of a predetermined condition as detected by a sensor; wherein the control unit is configured to, upon occurrence of the first event, switch all the switching elements of one of the high side switch group or the low side switch group to an on-state, and simultaneously switch all the switching elements of the other one of the high side switch group and the lower side switch group to an off-state; and

wherein when the power supply is removed from the motor braking device during braking, the control unit is configured to detect when a bus voltage is higher than a predetermined bus voltage, and to stop braking while being shortly powered by the capacitor circuit in response.

2 . The motor braking device of claim 1 , wherein the control unit is further configured to, upon occurrence of a second event occurring after the first event, switch all the switching elements of one of the high side switch group or the low side switch group to the on-state, and simultaneously switch all the switching elements of the other one of the high side switch group and the lower side switch group to the off-state;

wherein the switch group switched to the on-state for the second event occurring after the first event, is the same group as the one switched to the on-state for the first event.

3 . The motor braking device of claim 1 , wherein the control unit is further configured to, upon occurrence of a second event occurring after the first event, switch all the switching elements of one of the high side switch group or the low side switch group to the on-state, and simultaneously switch all the switching elements of the other one of the high side switch group and the lower side switch group to the off-state, and

wherein the switch group switched to the on-state for the second event occurring after the first event, is different from the one switched to the on-state for the first event.

4 . A motor braking device for a N-phase brushless motor, comprising:

a switching circuit adapted to connect the N-phase brushless motor to a power supply, the switching circuit comprising a high side switch group and a low side switch group, each of the high side switch group and the low side switch group comprising N switching elements;

a capacitor circuit arranged on an input side of the switching circuit; and

a control unit configured to control the switching circuit to brake the motor based on occurrence of an event, the event chosen from a group consisting of release of a trigger by a user, or occurrence of a predetermined condition as detected by a sensor;

wherein the control unit is configured to, upon occurrence of the event, turn off all the switching elements of the high side switch group and drive all the switching elements of the low side switch group using Power Width Modulation (PWM) control until a speed of the motor drops to a predetermine speed during a first period, and then maintain all the switching elements of the high side switch group in an off-state and drive all the switching elements of the low side switch group to an on-state during a second period; and

wherein when the power supply is removed from the motor braking device during braking, the control unit is configured to detect when a bus voltage is higher than a predetermined bus voltage, and to stop braking while being shortly powered by the capacitor circuit in response.

5 . The motor braking device of claim 4 , wherein during the first period, the control unit is further configured to change a duty cycle during braking such that the duty cycle increases as time goes on.

6 . The motor braking device of claim 4 , wherein the control unit is further configured to change a braking force according to a motor speed such that if the motor speed is higher, the braking force is lower.

7 . A motor braking method for a N-phase brushless motor, comprising:

detecting a first event chosen from a group consisting of release of a trigger by a user, and occurrence of a predetermined condition as detected by a sensor, the trigger being actuated by a user to turn on/off a power supply; and

controlling a switching circuit to brake the N-phase brushless motor, the switching circuit being adapted to connect the N-phase brushless motor to the power supply, the switching circuit comprising a high side switch group and a low side switch group, each of the high side switch group and the low side switch group comprising N switching elements,

wherein the switching circuit is controlled to brake the motor by switching all the switching elements of one of the high side switch group or the low side switch group to an on-state, and simultaneously switching all the switching elements of the other one of the high side switch group and the lower side switch group to an off-state; and

wherein when the power supply is removed during braking, the control unit is configured to detect when a bus voltage is higher than a predetermined bus voltage, and to stop braking while being shortly powered by a capacitor circuit in response.

8 . The motor braking method of claim 7 , further comprising:

detecting a second event occurring after the first event, the second event being chosen from a group consisting of release of a trigger by a user, and occurrence of a predetermined condition as detected by a sensor;

controlling the switching circuit to brake the motor by switching all the switching elements of one of the high side switch group or the low side switch group to the on-state, and simultaneously switching all the switching elements of the other one of the high side switch group and the lower side switch group to the off-state,

wherein the switch group switched to the on-state for the second event, is the same group as the one switched to the on-state for the first event.

9 . The motor braking method of claim 7 , further comprising:

detecting a second event occurring after the first event, the second event being chosen from a group consisting of release of a trigger by a user, and occurrence of a predetermined condition as detected by a sensor;

controlling the switching circuit to brake the motor by switching all the switching elements of one of the high side switch group or the low side switch group to the on-state, and simultaneously switching all the switching elements of the other one of the high side switch group and the lower side switch group to the off-state,

wherein the switch group switched to the on-state for the second event, is different from the one switched to the on-state for the first event.

10 . A motor braking method for a N-phase brushless motor, comprising:

detecting a first event chosen from a group consisting of release of a trigger by a user, and occurrence of a predetermined condition as detected by a sensor, the trigger being actuated by a user to turn on/off a power supply; and

controlling a switching circuit to brake the N-phase brushless motor, the switching circuit being adapted to connect the N-phase brushless motor to the power supply, the switching circuit comprising a high side switch group and a low side switch group, each of the high side switch group and the low side switch group comprising N switching elements,

wherein the switching circuit is controlled to brake the motor by turning off all the switching elements of the high side switch group and driving all the switching elements of the low side switch group using Power Width Modulation (PWM) control until a speed of the motor drops to a predetermine speed during a first period, and then maintaining all the switching elements of the high side switch group in an off-state and driving all the switching elements of the low side switch group to an on-state during a second period; and

wherein when the power supply is removed during braking, the control unit is configured to detect when a bus voltage is higher than a predetermined bus voltage, and to stop braking while being shortly powered by a capacitor circuit in response.

11 . The motor braking method of claim 10 , wherein during the first period, a duty cycle increases as time goes on.

12 . The motor braking method of claim 10 , wherein a braking force is changed according to a motor speed such that if the motor speed is higher, the braking force is lower.

13 . The motor braking method of claim 10 , further comprising:

detecting a bus voltage which is higher than a predetermined bus voltage when the power supply is removed during braking, and

stopping braking while being shortly powered by a capacitor circuit arranged on the input side of the switching circuit.

Assignments (1)

Continuity (1)

References Cited (51)