IP Library Granted Patent US 12,576,901
Granted Patent B2
US 12,576,901 · App. 18/722,444 · Granted Mar 17, 2026

System and method for haptic calibration

Inventors: Michael Kessler (Los Gatos, CA); Blane Frye (San Francisco, CA); Tyler Sawatzky (Calgary, CA)
Assignee: Tesla, Inc.
B62D1/046B60K35/22B60K35/25B60K35/60G06F3/016B60K35/10B60K2360/782
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Quick Facts
Patent No.
US 12,576,901
App. No.
18/722,444
Granted
Mar 17, 2026
Kind
B2
Abstract

A switchpack for a vehicle is provided that includes a haptic motor configured to provide haptic feedback to a user in a first mode of operation and provide haptic feedback to at least one sensor in a second mode of operation. The switchpack includes at least one sensor adapted to generate electric signals in response to force applied on the at least one sensor by the user during the first mode of operation. The at least one sensor is further configured to sense the haptic feedback provided by the haptic motor during the second mode of operation.

Claims (48)

1 . A steering wheel assembly comprising:

a steering rim;

a switchpack connected to the steering rim, the switchpack comprising:

a haptic motor;

at least one sensor to generate electric signals based on a force applied by a user during a first mode of operation, and to sense haptic feedback provided by the haptic motor during a second mode of operation;

a processor-based controller connected to the at least one sensor and the haptic motor that performs operations that include:

commanding the haptic motor to emit test signals during the second mode of operation starting at a first frequency and decreasing in incremental steps to a lower threshold frequency:

determining a resonance frequency based on the test signals from the second mode of operation; and

adjusting the haptic feedback provided by the haptic motor during the first mode of operation based on the resonance frequency.

2 . The steering wheel assembly of claim 1 , wherein the switchpack generates an output signal based on the electric signals received from the at least one sensor.

3 . The steering wheel assembly of claim 2 , where the output signal comprises a control signal for changing a vehicle setting.

4 . The steering wheel assembly of claim 1 , wherein the at least one sensor includes one or more of:

a piezoelectric sensor;

a capacitive sensor; and

a pressure-sensitive sensor.

5 . The steering wheel assembly of claim 1 , wherein the first mode of operation includes a normal vehicle operation mode, and wherein the second mode of operation includes a calibration mode.

6 . The steering wheel assembly of claim 1 , wherein the controller adjusts the haptic feedback provided by the haptic motor during the first mode of operation to match the resonance frequency identified during the second mode of operation.

7 . The steering wheel assembly of claim 1 , wherein the switchpack further comprises one or more output elements to provide one or more of visual, auditory, and tactile feedback based on user inputs received during the first mode of operation.

8 . The steering wheel assembly of claim 1 , wherein the haptic feedback provided by the haptic motor is differentiated based on a type of user interaction detected by the at least one sensor.

9 . A method for calibrating a switchpack, comprising:

generating, by at least one sensor, an electric signal in response to a force applied to the switchpack during a first mode of operation;

providing haptic feedback to the user via a haptic motor based on the force applied during the first mode of operation;

commanding the haptic motor to emit test signals during a second mode of operation starting at a first frequency and deceasing in incremental steps to a lower threshold frequency:

determining a resonance frequency based on the test signals sensed by the at least one sensor during the second mode of operation; and

adjusting the haptic feedback provided by the haptic motor based on the resonance frequency.

10 . The method of claim 9 , wherein the switchpack generates an output signal based on the electric signal generated by the at least one sensor.

11 . The method of claim 10 , wherein the output signal comprises a control signal for changing a vehicle setting.

12 . The method of claim 9 , wherein the at least one sensor includes one or more of:

a piezoelectric sensor,

a capacitive sensor; and

a pressure-sensitive sensor.

13 . The method of claim 9 , wherein the first mode of operation includes a normal vehicle operation mode, and wherein the second mode of operation includes a calibration mode.

14 . The method of claim 9 , wherein the adjusting the haptic feedback based on the resonance frequency includes:

adjusting the haptic feedback provided by the haptic motor to match the resonance frequency.

15 . The method of claim 9 , wherein the haptic feedback provided by the haptic motor is differentiated based on a type of user interaction detected by the at least one sensor.

16 . A method of calibrating a steering wheel of a vehicle, comprising:

generating, by at least one sensor, an electric signal in response to a force applied to the switchpack during a first mode of operation;

providing haptic feedback to the user via a haptic motor based on the force applied during the first mode of operation;

commanding the haptic motor to emit test signals during a second mode of operation starting at a first frequency and deceasing in incremental steps to a lower threshold frequency;

determining a resonance frequency based on the test signals sensed by the at least one sensor during the second mode of operation; and

adjusting the haptic feedback provided by the haptic motor based on the resonance frequency.

17 . The method of claim 16 , wherein the switchpack generates an output signal based on the electric signal generated by the at least one sensor.

18 . The method of claim 17 , wherein the output signal comprises a control signal for changing a vehicle setting.

19 . The method of claim 16 , wherein the at least one sensor includes one or more of:

a piezoelectric sensor;

a capacitive sensor; and

a pressure-sensitive sensor.

20 . The method of claim 16 , wherein the first mode of operation includes a normal vehicle operation mode, and wherein the second mode of operation includes a calibration mode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2024
From: KESSLER, MICHAEL; FRYE, BLANE; SAWATZKY, TYLER
To: TESLA, INC.
Reel/Frame 067788/0907 →
Continuity (2)
Provisional Application 63292398 · Dec 21, 2021
Related Publication 20250074496A1 · Mar 6, 2025
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