IP Library Granted Patent US 12,595,355
Granted Patent B2
US 12,595,355 · App. 17/497,017 · Granted Apr 7, 2026

Stereolithographic resin composition and three-dimensional shaped object

Inventors: Manami Tomizuka (Fukui, JP); Terunobu Saitoh (Tokyo, JP)
Assignee: Canon Kabushiki Kaisha
C08K9/02B33Y10/00B33Y70/10B33Y80/00C08K3/08C08K3/38C08L63/00B29C64/124B29K2105/16B29K2505/10C08K2003/0806C08K2003/0831C08K2003/085C08K2003/385C08K2201/003
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Quick Facts
Patent No.
US 12,595,355
App. No.
17/497,017
Granted
Apr 7, 2026
Kind
B2
Abstract

Provided is a stereolithographic resin composition that suppresses sedimentation of the filler during shaping, has good handleability, and has high thermal conductance of the cured product. A stereolithographic resin composition containing a photocurable resin and a filler, wherein the filler is a metal-coated particle having a base particle including a polymer material and having a metal layer coating the surface of the base particle, and a density of the metal-coated particle is 1.5 g/cm 3 to 4.0 g/cm 3 .

Claims (25)

1 . A resin composition comprising a photocurable resin, a filler and boron nitride,

wherein the filler is a metal-coated particle having a base particle including a polymer material, and a metal layer coating a surface of the base particle,

a density of the metal-coated particle is 1.5 g/cm 3 to 4.0 g/cm 3 ,

the photocurable resin contains an epoxy-based compound and an acryl-based compound,

a content of the photocurable resin is 50% by mass to 60% by mass and wherein a mass ratio of the metal-coated particle to the boron nitride, the metal-coated particle: the boron nitride, is 3:97to 66:34.

2 . The resin composition according to claim 1 , wherein the metal-coated particle has a volume average particle diameter of 0.5 μm to 30 μm.

3 . The resin composition according to claim 1 , wherein a content of the metal-coated particle is 4% by mass to 25% by mass.

4 . The resin composition according to claim 1 , wherein the polymer material is selected from a group consisting of an acrylic resin, methacrylic resin, polyamide, polyimide, a melamine resin, polystyrene, an ABS resin, polypropylene, and polyphenylene oxide.

5 . The resin composition according to claim 1 , wherein the metal layer contains any of gold, silver, and copper.

6 . The resin composition according to claim 1 , wherein the boron nitride has a shape of a plate-shaped particle.

7 . The resin composition according to claim 1 , wherein the metal layer contains copper.

8 . The resin composition according to claim 1 , wherein the polymer material is an acrylic resin.

9 . The resin composition according to claim 1 , wherein the polymer material is an acrylic resin, and the metal layer contains copper.

10 . The resin composition according to claim 1 , wherein the photocurable resin contains more of the epoxy-based compound than the acryl-based compound.

11 . The resin composition according to claim 10 , wherein the polymer material is an acrylic resin.

12 . The resin composition according to claim 1 , wherein the content of the metal-coated particle is 40% by mass to 50% by mass.

13 . The resin composition according to claim 1 , wherein the content of the boron nitride is 20% by mass to 36% by mass.

14 . An article that is a cured product of the resin composition according to claim 1 .

15 . A method for manufacturing an article, comprising:

selectively irradiating an active energy ray to a layer of a stereolithographic resin composition to form a cured layer;

supplying a layer of the stereolithographic resin composition being uncured in contact with the cured layer; and

selectively irradiating the active energy ray to the layer of the stereolithographic resin composition being uncured to form a new cured layer continuous with the cured layer,

wherein the stereolithographic resin composition is the resin composition according to claim 1 , and

the active energy ray is irradiated based on shape data of the article to be manufactured.

16 . The method for manufacturing an article according to claim 15 , wherein the active energy ray is an ultraviolet ray having a wavelength of 300 nm to 400 nm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2022
From: TOMIZUKA, MANAMI; SAITOH, TERUNOBU
To: CANON KABUSHIKI KAISHA
Reel/Frame 059766/0104 →
Priority Claims (2)
JP 2019-078623 · Apr 17, 2019 · national
JP 2020-028012 · Feb 21, 2020 · national
Continuity (2)
Continuation PCTJP2020016436 · Apr 14, 2020
Related Publication 20220025157A1 · Jan 27, 2022
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