Cooling assembly and method for cooling a plurality of heat-generating components
A cooling assembly and method for cooling a plurality of heat-generating components. The cooling assembly includes a main liquid inlet for receiving a heat-transfer liquid, a main liquid outlet for discharging the heat-transfer liquid and a plurality of liquid cooling units. Each liquid cooling unit is in thermal contact with a corresponding heat-generating component and includes an internal liquid conduit, the heat-transfer liquid flowing in the internal liquid conduit collecting thermal energy from the corresponding heat-generating component. The liquid cooling units are arranged in a plurality of groups, each group comprising one or more liquid cooling units fluidly connected in parallel to one another. The groups are arranged in at least one cluster, each cluster comprising two or more groups fluidly connected in series.
1 . A cooling assembly for cooling a plurality of heat-generating components, the cooling assembly comprising:
a main liquid inlet;
a main liquid outlet;
a plurality of liquid cooling units, each liquid cooling unit configured to be in thermal contact with a corresponding one of the heat-generating components to be cooled and comprising:
a liquid inlet fluidly connected to the main liquid inlet for receiving a first heat-transfer liquid therefrom,
a liquid outlet fluidly connected to the main liquid outlet for returning the first heat-transfer liquid thereto; and
an internal liquid conduit extending between the liquid inlet and the liquid outlet, the first heat-transfer liquid flowing in the internal liquid conduit collecting thermal energy from the corresponding heat-generating component;
wherein:
the liquid cooling units are arranged in a plurality of groups each group comprising one or more of the liquid cooling units fluidly connected in parallel to one another;
the groups are arranged in at least one cluster, each cluster comprising two or more of the groups fluidly connected in series; and
each heat-generating component corresponds to a server in a datacenter, each server having a power consumption data indicative of a real or expected power consumption level of the server,
each cluster further comprising:
a first group in thermal contact with first corresponding servers having a first real or expected power consumption level, and
a second group in thermal contact with second corresponding servers having a second real or expected power consumption level lower than the first real or expected power consumption level; and
the second group is downstream of the first group within the cluster.
2 . The cooling assembly of claim 1 , wherein the at least one cluster comprises a plurality of clusters fluidly connected in parallel, the clusters being fluidly connected in parallel to one another to form an arrangement fluidly connected to the main liquid inlet and the main liquid outlet.
3 . The cooling assembly of claim 1 , wherein:
a first number of liquid cooling units per group, a second number of groups per cluster, and a third number of clusters of the cooling assembly are configured to maintain a difference between a first temperature of the first heat-transfer liquid at the main liquid inlet and a second temperature of the first heat-transfer liquid at the main liquid outlet at or below a first threshold.
4 . The cooling assembly of claim 1 , further comprising:
a plurality of immersion cases filled with a second heat-transfer liquid, the plurality of heat-generating components being immersed in the plurality of immersion cases.
5 . The cooling assembly of claim 1 , wherein each cluster further comprises:
a third group in thermal contact with third corresponding servers having a third real or expected power consumption level lower than the second real or expected power consumption level, the third group being downstream of the second group within the cluster; and
a fourth group in thermal contact with fourth corresponding servers having a fourth real or expected power consumption level lower than the third real or expected power consumption level, the fourth group being downstream of the third group within the cluster.
6 . The cooling assembly of claim 1 , wherein, for each cluster:
the liquid cooling units of a given group are associated with servers having corresponding first real or expected power consumption levels, the liquid cooling units of another group downstream of the given group being associated with servers having corresponding second real or expected power consumption levels lower than the first real or expected power consumption levels;
the liquid cooling units of a group upstream of all other groups in the cluster being associated with servers having highest real or expected power consumption levels.
7 . The cooling assembly of claim 1 , wherein:
each group of liquid cooling units comprises a plurality of liquid cooling units;
each group further comprises:
an outlet manifold fluidly connected to the liquid outlets of the liquid cooling units and configured to receive the first heat-transfer liquid from the liquid cooling units of the group; and
an inlet manifold fluidly connected to the liquid inlets of the liquid cooling units of the group and configured to receive the first heat-transfer liquid from the outlet manifold of a preceding upstream group of liquid cooling units or from the main liquid outlet, the inlet manifold distributing the heat-transfer liquid to the plurality of liquid cooling units of the group.
8 . A method for cooling a plurality of heat-generating components, the method comprising:
mounting a plurality of liquid cooling units on the heat-generating components so that each liquid cooling unit is in thermal contact with a corresponding one of the heat-generating components to be cooled, each liquid cooling unit comprising a liquid inlet for receiving a heat-transfer liquid and a liquid outlet for discharging the heat-transfer liquid;
fluidly connecting one or more of the liquid cooling units to form a plurality of groups of liquid cooling units, the liquid cooling units of a same group being fluidly connected in parallel to one another,
fluidly connecting two or more groups to form at least one cluster of groups of liquid cooling units, the groups of a same cluster being fluidly connected in series; and
fluidly connecting the at least one cluster to a main liquid inlet for delivering the heat-transfer liquid to the liquid inlets of the liquid cooling units and to a main liquid outlet for receiving the heat-transfer liquid from the liquid outlets of the liquid cooling units, each heat-generating component corresponds to a server in a datacenter,
the method further comprising:
fluidly connecting two or more groups to form at least one cluster of groups of liquid cooling units comprising:
disposing a first group in thermal contact with first corresponding servers having a first real or expected power consumption level, and
disposing a second group in thermal contact with second corresponding servers having a second real or expected power consumption level lower than the first real or expected power consumption level, the second group being downstream of the first group within the cluster, the first and second servers being identified based on the power consumption data indicative of the respective servers' real or expected power consumption levels.
9 . The method of claim 8 , wherein:
fluidly connecting the two or more groups to form at the least one cluster of groups of liquid cooling units comprises:
forming a plurality of clusters, the groups of a same cluster being fluidly connected in series, the plurality of clusters being fluidly connected in parallel to one another, the plurality of clusters being fluidly connected to the main liquid inlet and to the main liquid outlet.
10 . The method of claim 8 , further comprising:
receiving power consumption data comprising information about the expected power consumptions of each server; and
identifying groups of servers of the datacenter based on the power consumption data indicative of the respective group of servers' expected power consumption levels.
11 . The method of claim 8 , wherein forming the at least one cluster of groups of liquid cooling units, comprises:
forming the groups of liquid cooling units such that the liquid cooling units of a given group are associated with the servers of a same group of servers having corresponding first real or expected power consumption levels, the liquid cooling units of another group downstream of the given group being associated with servers having corresponding second real or expected power consumption levels lower than the first real or expected power consumption levels, the liquid cooling units of a group upstream of all other groups in the cluster being associated with servers having highest real or expected power consumption levels.