Belt slip measurement system
A control system for a cold planer includes a speed sensor and a controller. The speed sensor is operatively coupled with a conveyor belt of the cold planer. The conveyor belt is configured to be driven by a motor. The controller is communicably coupled with the speed sensor and the motor. The controller configured to receive an indication of a speed of the motor and receive, from the speed sensor, an indication of a speed of the conveyor belt. The controller is further configured to determine, based on the received indication of the speed of the motor and the received indication of the speed of the conveyor belt, an amount of belt slippage of the conveyor belt. The controller is further configured to calculate, based on the amount of belt slippage of the conveyor belt, a mass flow rate of material on the conveyor belt.
1 . A control system for a cold planer, comprising:
a speed sensor configured to be mounted on an arm having a pivot and connected to a side of a frame that supports rollers about which a conveyor belt is configured to rotate, the speed sensor comprising a wheel configured to ride along the conveyor belt or a roller of the rollers, and the conveyor belt being configured to be driven by a motor; and
a controller communicably coupled with the speed sensor and the motor, the controller configured to:
receive an indication of a speed of the motor;
receive, from the speed sensor, an indication of a speed of the conveyor belt;
determine, based on the received indication of the speed of the motor and the received indication of the speed of the conveyor belt, an amount of belt slippage of the conveyor belt; and
calculate, based on the amount of belt slippage of the conveyor belt, a mass flow rate of material on the conveyor belt.
2 . The control system of claim 1 , wherein the wheel is configured to rotate with a movement of the conveyor belt, and wherein a rotation of the wheel corresponds to the speed of the conveyor belt.
3 . The control system of claim 1 , wherein the wheel is configured to contact a tight side of the conveyor belt and rotate with a movement of the conveyor belt, and wherein a rotation of the wheel corresponds to the speed of the conveyor belt.
4 . The control system of claim 1 , wherein the wheel is configured to contact the roller and rotate with movement of the conveyor belt, and wherein a rotation of the wheel and a rotation of the roller correspond to the speed of the conveyor belt.
5 . The control system of claim 1 , wherein the controller is further configured to select, based on the determined amount of belt slippage of the conveyor belt, a mass flow rate calculation method from a plurality of mass flow rate calculation methods, and wherein the mass flow rate of material on the conveyor belt is calculated using the selected mass flow rate calculation method.
6 . The control system of claim 1 , wherein the controller is further configured to select, based on the determined amount of belt slippage of the conveyor belt exceeding a threshold value, a mass flow rate calculation method from a plurality of mass flow rate calculation methods, and wherein the mass flow rate of material on the conveyor belt is calculated using the selected mass flow rate calculation method.
7 . The control system of claim 1 , wherein determining the amount of belt slippage of the conveyor belt includes comparing the received indication of the speed of the motor with the received indication of the speed of the conveyor belt.
8 . The control system of claim 1 , wherein the controller is further configured to provide an indication of the determined amount of belt slippage to an operator interface of the cold planer.
9 . The control system of claim 1 , wherein the controller is located remotely from the cold planer.
10 . The control system of claim 1 , wherein an axis of the wheel is to a side of the roller and is substantially parallel to an axis of the roller.
11 . A cold planer, comprising:
a conveyor system including rollers and a conveyor belt configured to be driven by a motor;
a frame configured to support the rollers;
an arm having a pivot and connected to a side of the frame;
a speed sensor mounted on the arm and comprising a wheel configured to ride along the conveyor belt or a roller of the rollers; and
a controller communicably coupled with the speed sensor and the motor, the controller configured to:
receive an indication of a speed of the motor;
receive, from the speed sensor, an indication of a speed of the conveyor belt; and
determine, based on the received indication of the speed of the motor and the received indication of the speed of the conveyor belt, an amount of belt slippage of the conveyor belt.
12 . The cold planer of claim 11 , wherein the wheel is configured to contact a tight side of the conveyor belt and rotate with a movement of the conveyor belt, and wherein a rotation of the wheel corresponds to the speed of the conveyor belt.
13 . The cold planer of claim 11 , wherein the roller is an intermediate roller positioned between a distal end of the conveyor system and a proximal end of the of the conveyor system, wherein the conveyor belt is operatively coupled with the intermediate roller, and wherein the speed sensor is positioned to measure the speed of the conveyor belt proximate to the intermediate roller.
14 . The cold planer of claim 11 , wherein the controller is further configured to:
select, based on the determined amount of belt slippage of the conveyor belt, a mass flow rate calculation method from a plurality of mass flow rate calculation methods; and
calculate a mass flow rate of material on the conveyor belt using the selected mass flow rate calculation method.
15 . The cold planer of claim 11 , wherein the controller is further configured to:
select, based on the determined amount of belt slippage of the conveyor belt exceeding a threshold value, a mass flow rate calculation method from a plurality of mass flow rate calculation methods; and
calculate a mass flow rate of material on the conveyor belt using the selected mass flow rate calculation method.
16 . The cold planer of claim 11 , further comprising an operator interface,
wherein the controller is further configured to provide an indication of the determined amount of belt slippage to the operator interface of the cold planer.
17 . A method, comprising:
receiving, from a motor of a conveyor system of a cold planer, an indication of a speed of the motor;
receiving, from a speed sensor mounted on an arm having a pivot and connected to a side of a frame that supports rollers about which a conveyor belt of the conveyor system is configured to rotate, an indication of a speed of the conveyor belt, wherein the speed sensor comprises a wheel configured to ride along the conveyor belt or a roller of the rollers;
determining, based on the received indication of the speed of the motor and the received indication of the speed of the conveyor belt, an amount of belt slippage of the conveyor belt; and
calculating, based on the amount of belt slippage of the conveyor belt, a mass flow rate of material on the conveyor belt.
18 . The method of claim 17 , comprising:
selecting, based on the determined amount of belt slippage of the conveyor belt, a mass flow rate calculation method from a plurality of mass flow rate calculation methods, wherein the mass flow rate of material on the conveyor belt is calculated using the selected mass flow rate calculation method.
19 . The method of claim 17 , comprising:
providing an indication of the determined amount of belt slippage to an operator interface of the cold planer.
20 . The method of claim 17 , wherein the wheel is configured to contact a tight side of the conveyor belt and rotate with a movement of the conveyor belt, and wherein a rotation of the wheel corresponds to the speed of the conveyor belt.