IP Library Granted Patent US 12,611,839
Granted Patent B2
US 12,611,839 · App. 18/326,990 · Granted Apr 28, 2026

Porous structures and method of making

Inventors: Patrick Nguyen Van Nuoi (Cavaillon, FR); Mark Hampden-Smith (Chelmsford, MA); Franceline Villermaux (Avignon, FR); Paul W. Rehrig (Sterling, MA); Katelyn Dagnall (Cambridge, MA)
Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
B32B3/18B01D39/14B32B1/08B01D2239/0407B01D2239/0478B01D2239/1208
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Quick Facts
Patent No.
US 12,611,839
App. No.
18/326,990
Granted
Apr 28, 2026
Kind
B2
Abstract

A porous body includes a substrate comprising a longitudinal axis along a length L of the substrate and wherein the substrate defines a spiral shape when viewed in a plane perpendicular to the longitudinal axis, and a plurality of discrete spacer particles attached to the substrate.

Claims (28)

1 . A porous body comprising:

an outer tubular structure having an inner surface and an outer surface;

a first plurality of discrete spacer particles attached to the inner surface of the outer tubular structure; and

a first inner tubular structure having an inner surface and an outer surface wherein the outer surface of the first inner tubular structure abuts the first plurality of discrete spacer particles.

2 . The porous body of claim 1 , wherein the first plurality of discrete spacer particles comprises a multi-armed shape.

3 . The porous body of claim 1 , wherein the first plurality of discrete spacer particles comprises a regular or irregular polygonal shape.

4 . The porous body of claim 1 , wherein the porous body comprises a porosity of at least 0.5 and not greater than 0.99.

5 . The porous body of claim 1 , wherein the first plurality of discrete spacer particles extends in a helical path along the circumferential surface of the first inner tubular structure of the porous body defining a helix angle of at least 30 degrees and not greater than 89 degrees.

6 . The porous body of claim 1 , further comprising a second plurality of discrete spacer particles attached to an inner surface of the first inner tubular structure.

7 . The porous body of claim 6 , further comprising a second inner tubular structure having an inner surface and an outer surface wherein the outer surface of the second inner tubular structure abuts the second plurality of discrete spacer particles.

8 . A porous body comprising:

a substrate comprising a longitudinal axis along a length L of the substrate material and wherein the substrate defines a spiral shape when viewed in a plane perpendicular to the longitudinal axis; and

a plurality of discrete spacer particles attached to the substrate.

9 . The porous body of claim 8 , wherein each of the plurality of discrete spacer particles comprises an average solidity of at least 0.5 and not greater than 1.

10 . The porous body of claim 8 , wherein the plurality of discrete spacer particles comprises an active material, and wherein the active material comprises activated carbon, metal organic frameworks, zeolites, boron nitride, titanium dioxide, silicon dioxide, zirconium dioxide, vanadium pentoxide, cerium oxide, lanthanum oxide, and alumina doped with platinum, palladium, rhodium, gold, silver, and other precious metals, layered double hydroxides, cordierite, lithium bayerite, ion exchange resins, lithium titanium oxide, lithium manganese oxide, lithium iron phosphate, graphene, carbon nanotubes, manganese dioxide, manganese oxide, lanthanum strontium manganite, antimicrobial materials, polymers, metals, metal alloys, ceramics, glass, or any combination thereof.

11 . The porous body of claim 8 , wherein the porous body comprises a coating overlying at least a portion of a surface of the porous body.

12 . The porous body of claim 11 , wherein the coating comprises metal organic frameworks (MOFs).

13 . The e porous body of claim 12 , wherein the coating further comprises a binder, the binder comprising an organic polymer.

14 . A porous body comprising:

a substrate comprising a longitudinal axis along a length L of the substrate and wherein the substrate defines a spiral shape when viewed in a plane perpendicular to the longitudinal axis;

a plurality of discrete spacer particles attached to the substrate wherein each of the plurality of discrete spacer particles comprises a multi-armed shape; and

wherein the multi-arm shape forms a contact point with the substrate.

15 . The porous body of claim 14 , wherein the contact point forms a continuous connection between the plurality of discrete spacer particles and the substrate.

16 . The porous body of claim 14 , wherein the multi-armed shape comprises a plurality of arms extending from a central portion.

17 . The porous body of claim 14 , wherein the porous body comprises a porosity of at least 0.5 and not greater than 0.9999.

18 . The porous body of claim 14 , wherein the plurality of discrete spacer particles extends in a helical path along the circumferential surface of the substrate defining a helix angle of at least 30 degrees and not greater than 89 degrees.

19 . The porous body of claim 14 , wherein the coating comprises metal organic frameworks (MOFs).

20 . The porous body of claim 19 , wherein the coating further comprises a binder, the binder comprising an organic polymer.

Continuity (2)
Provisional Application 63365574 · May 31, 2022
Related Publication 20230382075A1 · Nov 30, 2023
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