IP Library › Granted Patent US 12,629,566
Granted Patent B1
US 12,629,566 · App. 19/255,319 · Granted May 19, 2026

Multiple layered face for a golf club head

Inventors: Nathan Reed (Carlsbad, CA); Denver Holt (Menifee, CA); James Seluga (Carlsbad, CA); Yaming Pan (Carlsbad, CA); Jeremy Hanhart (Carlsbad, CA)
Assignee: Callaway Golf Company
A63B53/0429A63B53/0408A63B53/0425
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,629,566
App. No.
19/255,319
Granted
May 19, 2026
Kind
B1
Abstract

A golf club head having a multiple layered face is disclosed herein. The face comprises a first layer, a second layer and a third layer. The first layer is composed of a titanium alloy material. The second layer is composed of a polyurea material. The third layer is composed of a composite material. The face has a total thickness ranging from 0.030 inch to 0.500 inch.

Claims (37)

1 . A wood-type golf club head comprising:

a body defining a hollow interior, the body having a front opening;

a face attached over the front opening of the body, the face comprising

a first layer composed of a metal material, the first layer having a thickness ranging from 0.020 inch to 0.200 inch,

a second layer attached to an internal surface of the first layer, the second layer composed of a polyurea material, the second layer having a thickness ranging from 0.003 inch to 0.150 inch,

a third layer attached to an internal surface of the second layer, the third layer composed of a composite material, the third layer having a thickness ranging from 0.005 inch to 0.150 inch, wherein a rear surface of the third layer further defines the hollow interior of the body;

wherein the face has a total thickness ranging from 0.030 inch to 0.500 inch;

wherein the face has a specific modulus of greater than 24E6 m{circumflex over ( )}2 s{circumflex over ( )}−2.

2 . The golf club head according to claim 1 wherein the golf club head has a COR of at least 0.84.

3 . The golf club head according to claim 1 wherein the golf club head has a characteristic time value of at least 270.

4 . The golf club head according to claim 1 wherein the face has a plastic strain capacity of 1-25%.

5 . The golf club head according to claim 1 wherein the first layer has a variable face thickness.

6 . The golf club head according to claim 1 wherein the first layer is composed of a titanium alloy material.

7 . The golf club head according to claim 1 wherein the first layer is composed of an iron alloy material.

8 . The golf club head according to claim 1 wherein the body is composed of metal and composite.

9 . The golf club head according to claim 1 wherein the body comprises a sole portion, a crown portion and a front wall with a hole for placement of the face therein.

10 . A golf club head comprising:

a body comprising a crown section, a sole section and a face component having a front opening and having an attached frame, wherein the body defines a hollow interior, wherein the face component is composed of a titanium alloy, wherein the crown section and the sole section are each composed of a composite material;

a face attached over the front opening of the face component of the body, the face comprising

a front plate composed of a titanium alloy material, the front plate having a thickness ranging from 0.08 inch to 0.15 inch, the front plate welded to the face component,

a polyurea layer applied to an internal surface of the front plate, the polyurea layer having a thickness ranging from 0.005 inch to 0.02 inch,

a rear layer placed on an internal surface of the polyurea layer, the rear layer composed of a carbon fiber material, the rear layer having a thickness ranging from 0.022 inch to 0.08 inch, wherein a rear surface of the rear layer further defines the hollow interior of the body;

wherein the face has a specific modulus of greater than 24E6 m{circumflex over ( )}2 s{circumflex over ( )}−2.

11 . The golf club head according to claim 10 wherein the golf club head has a COR of at least 0.84.

12 . The golf club head according to claim 10 wherein the golf club head has a characteristic time value of at least 270.

13 . The golf club head according to claim 10 wherein the face has a plastic strain capacity of 1-25%.

14 . The golf club head according to claim 10 wherein the first layer front plate has a variable face thickness.

15 . A golf club head comprising:

a body comprising a crown section, a sole section and a face component having a front opening and having an attached frame, wherein the body defines a hollow interior, wherein the face component is composed of a titanium alloy, wherein the crown section and the sole section are each composed of a composite material;

a face attached over the front opening of the face component of the body, the face comprising

a first layer composed of a metal material, the first layer having a thickness ranging from 0.025 inch to 0.150 inch,

a second layer attached to an internal surface of the first layer, the second layer composed of a polyurea material, the second layer having a thickness ranging from 0.005 inch to 0.050 inch,

a third layer attached to an internal surface of the second layer, the third layer composed of a composite material, the third layer having a thickness ranging from 0.010 inch to 0.050 inch, wherein a rear surface of the third layer further defines the hollow interior of the body;

wherein the face has a total thickness ranging from 0.040 inch to 0.250 inch;

wherein the face has a specific modulus of greater than 24E6 m{circumflex over ( )}2 s{circumflex over ( )}−2.

16 . The golf club head according to claim 15 wherein the golf club head has a COR of at least 0.84.

17 . The golf club head according to claim 15 wherein the golf club head has a characteristic time value of at least 270.

Continuity (1)
Provisional Application 63672089 · Jul 16, 2024
References Cited (24)
US 6007432A · Kosmatka · 1999 [cited by applicant]
US 6074309A · Mahaffey · 2000 [cited by applicant]
US 6248025B1 · Murphy et al. · 2001 [cited by applicant]
US 6273831B1 · Dewanjee · 2001 [cited by applicant]
US 6348015B1 · Kosmatka · 2002 [cited by applicant]
US 6354962B1 · Galloway et al. · 2002 [cited by applicant]
US 6364789B1 · Kosmatka · 2002 [cited by applicant]
US 6390932B1 · Kosmatka et al. · 2002 [cited by applicant]
US 9265996B1 · Abbott et al. · 2016 [cited by applicant]
US 9283447B1 · DeMille et al. · 2016 [cited by applicant]
US 9283449B1 · DeMille et al. · 2016 [cited by applicant]
US 9908016B2 · Seluga et al. · 2018 [cited by applicant]
US 10039964B1 · Westrum et al. · 2018 [cited by applicant]
US 10039965B1 · Seluga et al. · 2018 [cited by applicant]
US 10065085B2 · Seluga et al. · 2018 [cited by applicant]
US 10105579B1 · DeMille et al. · 2018 [cited by applicant]
US 10653927B2 · Murphy et al. · 2020 [cited by applicant]
US 10940371B2 · Murphy et al. · 2021 [cited by applicant]
US 11618052B2 · Reed et al. · 2023 [cited by applicant]
US 11623240B2 · Reed et al. · 2023 [cited by applicant]
US 11786784B1 · DeMille et al. · 2023 [cited by applicant]
US 11986709B2 · Murphy et al. · 2024 [cited by applicant]
US 20040053704A1 · Gilbert · 2004 [cited by examiner]
US 20090163296A1 · Chao · 2009 [cited by examiner]