IP Library Granted Patent US 12,640,678
Granted Patent B2
US 12,640,678 · App. 19/229,830 · Granted May 26, 2026

Terrain-following solar tracker system

Inventors: Gregory P. Huzyak (Salem, OH); Nathan Allen Knapp (Warren, OH)
Assignee: FLEXRACK by Qcells LLC
H02S20/32H02S20/10
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Quick Facts
Patent No.
US 12,640,678
App. No.
19/229,830
Granted
May 26, 2026
Kind
B2
Abstract

A drive system includes a ring gear configured to rotate about a first axis; a first articulating joint including a driving yoke, a driven yoke and a spider coupling the driving yoke to the driven yoke, the driving yoke coupled to the drive gear and configured to rotate about the first axis, the driven yoke configured to rotate about a second axis; a first output shaft coupled to the driven yoke and configured to be coupled to a first solar canopy, the first output shaft configured to induce tilt in the first solar canopy; and a pivotable post bracket system coupled to the ring gear, the pivotable post bracket system configured to be coupled to a post and configured to pivot relative to the post.

Claims (34)

1 . A drive system, comprising:

a ring gear configured to rotate about a first axis;

a first articulating joint including a driving yoke, a driven yoke and a spider coupling the driving yoke to the driven yoke, the driving yoke coupled to the ring gear and configured to rotate about the first axis, the driven yoke configured to rotate about a second axis;

a first output shaft coupled to the driven yoke and configured to be coupled to a first solar canopy, the first output shaft configured to induce tilt in the first solar canopy; and

a pivotable post bracket system coupled to the ring gear, the pivotable post bracket system configured to be coupled to a post and configured to pivot relative to the post,

wherein the ring gear includes first mating fasteners, and further comprising second mating fasteners coupling the first articulating joint to the first mating fasteners.

2 . The drive system of claim 1 , wherein the pivotable post bracket system comprises a pivoting post bracket and a drive bracket.

3 . The drive system of claim 2 , wherein the pivoting post bracket comprises fastener slots, each of the fastener slots configured to hold a fastener to affix the pivoting post bracket to a post and enable pivoting of the pivoting post bracket relative to the post.

4 . The drive system of claim 3 , wherein the fastener slots comprise arcuate slots.

5 . The drive system of claim 3 , wherein the fastener slots are symmetrically distributed.

6 . The drive system of claim 1 , wherein the first output shaft includes an articulating joint bracket, an offsetting link, and a torque tube interface, wherein the offsetting link enables a center of rotation of the first articulating joint to be offset from a center of mass of a first torque tube attached to the torque tube interface.

7 . The drive system of claim 1 , wherein the first articulating joint is coupled to a first side of the ring gear, and further comprising a second output shaft coupled to a second side of the ring gear and configured to be coupled to a second solar canopy.

8 . The drive system of claim 7 , further comprising a second articulating joint coupled between the second side of the ring gear and the second output shaft.

9 . The drive system of claim 1 , further comprising third and fourth mating fasteners coupling the first articulating joint to the first output shaft.

10 . A terrain-following tracker system, comprising:

a first post;

a second post;

a first solar canopy between the first post and the second post;

a drive system coupled between the first post and the first solar canopy, the drive system comprising:

a ring gear configured to rotate about a first axis, the ring gear including first mating fasteners;

a first articulating joint including a driving yoke, a driven yoke and a spider coupling the driving yoke to the driven yoke, the driving yoke coupled to the ring gear and configured to rotate about the first axis, the driven yoke configured to rotate about a second axis;

a first output shaft coupled to the driven yoke and to the first solar canopy, the first output shaft configured to induce tilt in the first solar canopy;

a pivotable post bracket system coupled to the ring gear, the pivotable post bracket system coupled to the first post and configured to pivot relative to the first post; and

second mating fasteners coupling the first articulating joint to the first mating fasteners; and

a clamping system coupled between the second post and the first solar canopy and configured to tilt in response to the tilt of the first solar canopy.

11 . The terrain-following tracker system of claim 10 , wherein the clamping system includes a non-articulating clamping system.

12 . The terrain-following tracker system of claim 10 , wherein the clamping system includes an articulating clamping system.

13 . The terrain-following tracker system of claim 12 , wherein the articulating clamping system includes an articulating joint positioned offset from a non-articulating clamping system.

14 . The terrain-following tracker system of claim 12 , wherein the articulating clamping system includes a second articulating joint.

15 . The terrain-following tracker system of claim 14 , wherein the second articulating joint is positioned between the second post and the first solar canopy.

16 . The terrain-following tracker system of claim 10 , wherein the pivotable post bracket system comprises a pivoting post bracket and a drive bracket, and wherein the pivoting post bracket comprises fastener slots, each of the fastener slots configured to hold a fastener to affix the pivoting post bracket to the first post and enable pivoting of the pivoting post bracket relative to the first post.

17 . The terrain-following tracker system of claim 16 , wherein the fastener slots comprise arcuate slots.

18 . The terrain-following tracker system of claim 10 , wherein the first articulating joint is coupled to a first side of the ring gear, and further comprising a second output shaft coupled to a second side of the ring gear and configured to be coupled to a second solar canopy.

19 . The terrain-following tracker system of claim 10 , further comprising third and fourth mating fasteners coupling the first articulating joint to the first output shaft.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2025
From: HUZYAK, GREGORY P.; KNAPP, NATHAN ALLEN
To: FLEXRACK BY QCELLS LLC
Reel/Frame 072800/0181 →
Continuity (2)
Provisional Application 63656485 · Jun 5, 2024
Related Publication 20250379542A1 · Dec 11, 2025
References Cited (5)
US 20210194416A1 · Praca et al. · 2021 [cited by applicant]
US 20230129712A1 · Delgado-Nanez et al. · 2023 [cited by applicant]
US 20230208349A1 · Taha · 2023 [cited by examiner]
EP 4311986A1 · 2024 [cited by examiner]
WO 2025010815A1 · 2025 [cited by applicant]