IP Library Granted Patent US 12,651,983
Granted Patent B2
US 12,651,983 · App. 18/625,024 · Granted Jun 9, 2026

Motor control device for controlling energization to motor having two three-phase winding sets

Inventor: Yusuke Shibata (Kariya-city, JP)
Assignee: DENSO CORPORATION
H02P3/18H02P23/14H02P25/03
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Quick Facts
Patent No.
US 12,651,983
App. No.
18/625,024
Granted
Jun 9, 2026
Kind
B2
Abstract

A motor control device controls energization to a motor having two three-phase winding sets configured such that their electrical angle phase difference is ±(φo+120×n)° (0<φo≤60°, n is an integer). A current redistribution section of a current command value calculation unit executes “current redistribution process” when a predetermined condition is satisfied. In the current redistribution process, the current redistribution section calculates a specific maximum current value, which is the maximum value of the absolute values of the three-phase current command values in each system, for each electrical angle. The current redistribution section redistributes the current command values of the two systems so that a ratio between I1_max(θ)×(1+α(θ)), which is the specific maximum current value of the first system after the redistribution, and I2_max(θ)×(1−α(θ)), which is the specific maximum current value of the second system after the redistribution, approaches a predetermined target ratio.

Claims (40)

1 . A motor control device for controlling energization to a motor having two three-phase winding sets configured such that their electrical angle phase difference is ±(φo+120×n)° (0<φo≤60°, n is an integer), the motor control device comprising:

power converters of two systems, a first system and a second system, which conduct a three-phase current having a phase difference between systems in accordance with a phase difference between the winding sets through the two winding sets; and

a current command value calculation unit configured to calculate a current command value for each system based on a command torque;

wherein

the current command value calculation unit includes

an amplitude sum command value calculation section configured to calculate an amplitude sum command value that is a command value of sum of current amplitudes of the two systems based on the command torque,

a reference amplitude calculation section configured to calculate a reference amplitude obtained by dividing the amplitude sum command value into two equal parts and output a current command value based on the reference amplitude, and

a current redistribution section configured to execute a current redistribution process that redistributes the current command values of the two systems when a predetermined condition is met,

the current redistribution section, in the current redistribution process,

calculates a specific maximum current value, which is a maximum value of absolute values of the three-phase current command value in each system, for each electrical angle, and

when the electrical angle is defined as (θ), the specific maximum current value of the first system before the redistribution is defined as I1_max(θ), the specific maximum current value of the second system before the redistribution is defined as I2_max(θ), and a distribution coefficient for each electrical angle is defined as α(θ),

redistributes the current command values of the two systems so that a ratio between I1_max(θ)×(1+α(θ)), which is the specific maximum current value of the first system after the redistribution, and I2_max(θ)×(1−α(θ)), which is the specific maximum current value of the second system after the redistribution, approaches a predetermined target ratio.

2 . The motor control device according to claim 1 , wherein

the current redistribution section executes the current redistribution process when an ambient temperature of the motor is equal to or higher than a temperature threshold.

3 . The motor control device according to claim 1 , wherein

the current redistribution section executes the current redistribution process when a rotation speed of the motor is less than or equal to a rotation speed threshold.

4 . The motor control device according to claim 1 , wherein

the target ratio is 1.

5 . The motor control device according to claim 1 , further comprising

a temperature detection unit configured to detect or estimate a current temperature of the power converter or the winding set of each system, wherein

the current redistribution section calculates for each system a margin that reflects a difference between an upper limit temperature of the power converter or the winding set and the current temperature, and determines the target ratio based on the margin.

6 . The motor control device according to claim 1 , wherein

the motor control device controls energization of the motor that operates a pad of a caliper in an electric brake of a vehicle.

7 . A motor control device for controlling energization to a motor having two three-phase winding sets configured such that their electrical angle phase difference is ±(φo+120×n)° (0<φo≤60°, n is an integer), the motor control device comprising:

power converters of two systems, a first system and a second system, which conduct a three-phase current having a phase difference between systems in accordance with a phase difference between the winding sets through the two winding sets; and

a computer including a processor and a memory that stores instructions configured to, when executed by the processor, cause the processor to

calculate a current command value for each system based on a command torque,

calculate an amplitude sum command value that is a command value of sum of current amplitudes of the two systems based on the command torque,

calculate a reference amplitude obtained by dividing the amplitude sum command value into two equal parts and output a current command value based on the reference amplitude, and

execute a current redistribution process that redistributes the current command values of the two systems when a predetermined condition is met,

wherein

in the current redistribution process,

the computer causes the processor to

calculate a specific maximum current value, which is a maximum value of absolute values of the three-phase current command value in each system, for each electrical angle (θ), and

when the electrical angle is defined as (θ), the specific maximum current value of the first system before the redistribution is defined as I1_max(θ), the specific maximum current value of the second system before the redistribution is defined as I2_max(θ), and a distribution coefficient for each electrical angle is defined as α(θ),

redistribute the current command values of the two systems so that a ratio between I1_max(θ)×(1+α(θ)), which is the specific maximum current value of the first system after the redistribution, and I2_max(θ)×(1−α(θ)), which is the specific maximum current value of the second system after the redistribution, approaches a predetermined target ratio.

8 . The motor control device according to claim 7 , wherein

the computer causes the processor to execute the current redistribution process when an ambient temperature of the motor is equal to or higher than a temperature threshold.

9 . The motor control device according to claim 7 , wherein

the computer causes the processor to execute the current redistribution process when a rotation speed of the motor is less than or equal to a rotation speed threshold.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2024
From: SHIBATA, YUSUKE
To: DENSO CORPORATION
Reel/Frame 067007/0183 →
Priority Claims (1)
JP 2021-164064 · Oct 5, 2021 · national
Continuity (2)
Continuation PCTJP2022037088 · Oct 4, 2022
Related Publication 20240250624A1 · Jul 25, 2024
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