Device and method for deflecting a conveyor chain and animal feed transport system
A device for deflecting a conveyor chain for transporting animal feed and an animal feed transport system for transporting animal feed includes a housing with a first housing opening and a second housing opening, and a deflection wheel. The deflection wheel is arranged within the housing between the first housing opening and the second housing opening, and is mounted rotatably about a vertical axis of rotation. The deflection wheel has a first conveyor chain guide element which extends radially outwards from an outer circumference of the deflection wheel, wherein the first conveyor chain guide element has a first conveyor chain guide section. The deflection wheel further comprises a second conveyor chain guide element which extends radially outwards from the outer circumference of the deflection wheel, wherein the second conveyor chain guide element comprises a second conveyor chain guide section.
1 . A device for deflecting a conveyor chain for transporting animal feed, the device comprising:
a housing with a first housing opening and a second housing opening; and
a deflection wheel adapted to guide and deflect the conveyor chain from the first housing opening of the housing to the second housing opening of the housing, wherein the deflection wheel is arranged within the housing between the first housing opening and the second housing opening, and wherein the deflection wheel is mounted rotatably about an axis of rotation;
wherein the deflection wheel has a first conveyor chain guide element extending radially outwards from an outer circumference of the deflection wheel, wherein the first conveyor chain guide element has a first conveyor chain guide section; and
the deflection wheel has a second conveyor chain guide element extending radially outwards from the outer circumference of the deflection wheel, wherein the second conveyor chain guide element has a second conveyor chain guide section;
wherein the first conveyor chain guide element and the second conveyor chain guide element are arranged at a predetermined distance from one another in the direction of the axis of rotation; and
wherein the extension of the first conveyor chain guide element in the radially outward direction is at least four times greater than the extension of the second conveyor chain guide element in the radially outward direction.
2 . The device according to claim 1 , wherein the first housing opening and the second housing opening are arranged rotated relative to each other with respect to the axis of rotation by at least 75° and at most 150°.
3 . The device according to claim 1 , wherein
the distance in the vertical direction between the lower side of the first conveyor chain guide element and the upper side of the second conveyor chain guide element is at least 22 mm.
4 . The device according to claim 1 , wherein the first conveyor chain guide element extends radially outwards from the outer circumference of the deflection wheel parallel to a radial direction which is aligned orthogonally to the axis of rotation; and
wherein the second conveyor chain guide element extends radially outwards from the outer circumference of the deflection wheel parallel to a radial direction which is aligned orthogonally to the axis of rotation.
5 . The device according to claim 1 , wherein the first conveyor chain guide section is arranged on an underside of the first conveyor chain guide element;
wherein the second conveyor chain guide section is arranged on an upper side of the second conveyor chain guide element; and
wherein the first conveyor chain guide section and the second conveyor chain guide section are arranged facing each other.
6 . The device according to claim 1 , wherein the first conveyor chain guide element extends further radially outwards than the second conveyor chain guide element;
wherein the extension of the first conveyor chain guide element in the radially outward direction is at least 34 mm or at most 50 mm; and
wherein the extension of the second conveyor chain guide element in the radially outward direction is at least 3 mm and/or at most 8 mm.
7 . The device according to claim 1 , wherein the first conveyor chain guide section and the second conveyor chain guide section are formed and adapted to receive the conveyor chain between the first conveyor chain guide section and the second conveyor chain guide section.
8 . The device according to claim 1 , wherein the housing has a housing body comprising a thermoplastic polymer and designed as a plastic injection-molded component; and
wherein the housing comprises a base plate detachably connected to the housing body and which comprises or consists of steel having a hardness according to EN ISO 6506-1 of less than 400 HBW.
9 . The device according to claim 8 , wherein no chain guide rail is arranged on the inner surface of the housing body.
10 . The device according to claim 8 , wherein the housing in the region of the first housing opening has at least one feed trough guide element formed integrally with the housing body for guiding a feed trough; and
wherein the housing in the region of the second housing opening has at least one feed trough guide element formed integrally with the housing body for guiding the feed trough.
11 . The device according to claim 10 , wherein the at least one feed trough guide element arranged in the region of the first housing opening is configured as at least one projection projecting into the first housing opening with an L-shaped cross section; and
wherein the at least one feed trough guide element arranged in the region of the second housing opening is configured as at least one projection projecting into the second housing opening with an L-shaped cross section.
12 . The device according to claim 1 , further comprising:
a device holding arrangement, comprising at least one stand and a foot element connected to the at least one stand; and
at least one wire bracket connected to the housing and designed to fix the device to the at least one stand of the device holding arrangement.
13 . An animal feed transport system for transporting animal feed, comprising:
at least one device according claim 1 ; and
the conveyor chain comprising a plurality of interconnected chain links, wherein the conveyor chain extends through the at least one device;
wherein the conveyor chain is arranged at least in sections between the first conveyor chain element and the second conveyor chain element and between the first conveyor chain guide section and the second conveyor chain guide section.
14 . The animal feed transport system according to claim 13 , further comprising:
at least one feed trough in the form of a U-profile connected to the at least one device; and
a drive unit for driving the conveyor chain, wherein the drive unit is adapted to move the conveyor chain at a speed of at least 10 m/min and at a speed of at most 40 m/min.
15 . The animal feed transport system according to claim 13 , further comprising:
at least one chain tensioning device for tensioning the conveyor chain; and
a feed container, wherein the conveyor chain for receiving animal feed from the feed container extends through the feed container.
16 . The animal feed transport system according to claim 14 , wherein the at least one feed trough is directly connected to the housing; and
wherein the at least one feed trough is insertable into the housing in a region of the first housing opening and/or the second housing opening.
17 . A method for deflecting a conveyor chain for transporting animal feed, the method comprising:
providing a device for deflecting the conveyor chain comprising:
a housing with a first housing opening and a second housing opening; and
a deflection wheel adapted to guide and deflect a conveyor chain from the first housing opening of the housing to the second housing opening of the housing, wherein the deflection wheel is arranged within the housing between the first housing opening and the second housing opening, and wherein the deflection wheel is mounted rotatably about a vertical axis of rotation;
wherein the deflection wheel has a first conveyor chain guide element which has a first conveyor chain guide section;
wherein the deflection wheel has a second conveyor chain guide element which has a second conveyor chain guide section;
wherein the first conveyor chain guide element and the second conveyor chain guide element are arranged at a predetermined distance from one another in the direction of the axis of rotation; and
wherein the extension of the first conveyor chain guide element in the radially outward direction is at least four times greater than the extension of the second conveyor chain guide element in the radially outward direction;
arranging the conveyor chain comprising a plurality of interconnected chain links within the housing so that the conveyor chain extends from the first housing opening to the second housing opening, wherein the conveyor chain is arranged along the deflection wheel at least in sections between the first conveyor chain element and the second conveyor chain element, and in between the first conveyor chain guide section and the second conveyor chain guide section; and
moving the conveyor chain by means of a drive unit at a speed of at least 10 m/min and of at most 40 m/min.
18 . The method according to claim 17 , wherein the conveyor chain is only in direct contact with the deflection wheel when the conveyor chain is moved within the device and the conveyor chain is not in direct contact with other parts of the device.
19 . Use of the device according to claim 1 in a barn for breeding animals and for transporting animal feed in the barn.
20 . A device for deflecting a conveyor chain for transporting animal feed, the device comprising:
a housing with a first housing opening and a second housing opening; and
a deflection wheel adapted to guide and deflect a conveyor chain from the first housing opening of the housing to the second housing opening of the housing, wherein the deflection wheel is arranged within the housing between the first housing opening and the second housing opening, and wherein the deflection wheel is mounted rotatably about a vertical axis of rotation;
wherein the deflection wheel has a first conveyor chain guide element extending radially outwards from an outer circumference of the deflection wheel, wherein the first conveyor chain guide element has a first conveyor chain guide section, such that the first conveyor chain guide section is arranged on an underside of the first conveyor chain guide element;
wherein the deflection wheel has a second conveyor chain guide element extending radially outwards from the outer circumference of the deflection wheel, wherein the second conveyor chain guide element has a second conveyor chain guide section, such that the second conveyor chain guide section is arranged on an upper side of the second conveyor chain guide element;
wherein the first conveyor chain guide element and the second conveyor chain guide element are arranged at a predetermined distance from one another in the direction of the axis of rotation;
wherein the extension of the first conveyor chain guide element in the radially outward direction is at least four times greater than the extension of the second conveyor chain guide element in the radially outward direction; and
wherein the conveyor chain comprises a plurality of interconnected chain links and extends through the device and is disposed between the underside of the first conveyor chain guide element and the upper side of the second conveyor chain guide element.