Granted Patent B2

US 12,653,621 · App. 18/057,996 · Granted Jun 16, 2026

Inventors: Daniel Gehriger (Lausanne, CH); Szymon Kostrzewski (Lausanne, CH); Benoit Brot (Lausanne, CH); Hayden Cameron (Philadelphia, PA); Marc-Henri Primault (Saint-George, CH); Olivier Chappuis (Lutry, CH)

A61B34/20A61F2/461A61B2034/2072A61B2090/363

Abstract

Claims (101)

1 . A system for computer assisted navigation during surgery, comprising at least one processor operative to:

identify a first set of locations of fiducials of a reference element on a ball tip stylus in images obtained from tracking cameras with at least partially overlapping field-of-views imaging the ball tip stylus with a ball palpating a surface of a bone;

determine a first set of locations of a center of the ball based on the first set of locations of the fiducials of the reference element;

define an offset-acquired surface of the bone based on mathematically connecting the first set of locations of the center of the ball;

determine a first set of local normal vectors to the offset-acquired surface for the first set of locations of the center of the ball; and

translate the offset-acquired surface of the bone toward the surface of the bone along the first set of local normal vectors based on a radius of the ball to define an acquired surface of the bone,

the system further comprising:

a camera tracking system including a plurality of spaced cameras;

a tracked reference array adapted to be attached to a bone and configured to be tracked by the cameras;

the ball tip shaped stylus having a plurality of tracking markers configured to be tracked by the cameras and a ball tip shaped to continuously paint a surface of the bone,

wherein the at least one processor is further operative to:

register the acquired surface of the bone in an algorithm for computer assisted navigation during surgery; and

display a graphical representation of the acquired surface of the bone in a planning view for computer assisted navigation during surgery.

2 . The system of claim 1 , wherein the operation to translate the offset-acquired surface of the bone toward the surface of the bone along the first set of local normal vectors based on the radius of the ball to define the acquired surface of the bone, comprises the at least one processor to:

translate the first set of locations of the center of the ball toward the surface of the bone along the first set of local normal vectors by the radius of the ball to define a first set of locations of the acquired surface of the bone; and

mathematically connect the first set of locations of the acquired surface of the bone to define the acquired surface of the bone.

3 . The system of claim 1 , wherein the operation to define the offset-acquired surface of the bone based on mathematically connecting the first set of locations of the center of the ball, comprises the at least one processor to:

identify among the first set of locations of the center of the ball an outlier location of the center of the ball where the ball is not palpating the surface of the bone; and

define the offset-acquired surface of the bone based on mathematically connecting the first set of locations of the center of the ball without mathematically connecting the outlier location of the center of the ball where the ball is not palpating the surface of the bone.

4 . The system of claim 3 , wherein the operation to identify among the first set of locations of the center of the ball the outlier location of the center of the ball where the ball is not palpating the surface of the bone, comprises the at least one processor to:

identify the outlier location of the center of the ball where the ball is not palpating the surface of the bone based on the outlier location of the center of the ball having at least a first threshold distance, in a direction along the local normal vector to the offset-acquired surface, from other ones of the first set of locations of the center of the ball which are within a second threshold distance in a direction along the offset-acquired surface of the bone.

5 . The system of claim 1 , wherein the acquired surface of the bone defines anterior and distal condylar surfaces of a femur palpated by the ball, and the at least one processor is further operative to:

acquire locations of a tibial plateau based on locations of the anterior and distal condylar surfaces of the femur defined by the acquired surface of the bone;

register locations of a tibia in a tracking space based on the acquired locations of the tibial plateau.

6 . The system of claim 5 , wherein the at least one processor is further operative to, following tibial resection:

identify a second set of locations of the fiducials of the reference element on the ball tip stylus in further images obtained from the tracking cameras imaging the ball tip stylus with the ball palpating a posterior surface of femoral condyles;

determine a second set of locations of the center of the ball based on the second set of locations of the fiducials of the reference element;

define an offset-acquired surface of the posterior surface of femoral condyles based on mathematically connecting the second set of locations of the center of the ball;

determine a second set of local normal vectors to the offset-acquired surface of the posterior surface of the femoral condyles for the second set of locations of the center of the ball; and

translate the offset-acquired surface of the posterior surface of femoral condyles toward the posterior surface of femoral condyles along the second set of local normal vectors based on the radius of the ball to define an acquired surface of the posterior surface of femoral condyles.

7 . The system of claim 5 , wherein the at least one processor is further operative to:

identify locations of fiducials of a tibial reference element attached to the tibia and locations of fiducials of a femoral reference element attached to the femur in images obtained from the tracking cameras while the ball is palpating the femur; and

acquire location a posterior condylar axis based on the registered locations of the tibia and based on the identified locations of the fiducials of the tibial reference element and the femoral reference element.

8 . The system of claim 7 , wherein the operation to acquire location of the posterior condylar axis based on the registered locations of the tibia and based on the identified locations of the fiducials of the tibial reference element and the femoral reference element, comprises the at least one processor to:

determine a distal femoral plane to be virtually attached to the femur and pass through a posterior surface of femoral condyles;

acquire locations of a tibial plateau based on locations of the anterior and distal surfaces of the femur defined by the acquired surface of the bone and based on the identified locations of the fiducials of the tibial reference element;

determine a proximal tibial plane which is virtually attached to the tibia; and

determine a posterior condylar axis based on tracking movement of locations of the fiducials of the tibial reference element relative to locations of the fiducials of the femoral reference element as the tibia is rotated relative to the femur.

9 . The system of claim 8 , wherein the operation to determine the posterior condylar axis based on tracking movement of locations of the fiducials of the tibial reference element relative to locations of the fiducials of the femoral reference element as the tibia is rotated relative to the femur, comprises the at least one processor to:

determine the posterior condylar axis based on identifying location of intersection of the distal femoral plane and the proximal tibial plane.

10 . The system of claim 8 , wherein the operation to determine the distal femoral plane comprises the at least one processor to:

determine the distal femoral plane to be normal to a femoral mechanical axis, virtually attached to the femur, and pass through the posterior surface of femoral condyles.

11 . The system of claim 1 , wherein the at least one processor is further operative to:

acquire location of hip center based on tracking movement of locations of fiducials of a femoral reference element attached to a femur during rotation of the femur;

acquire location of a Whiteside's line based on determining location of the center of the ball palpating a femur surface location corresponding to the Whiteside's line; and

register in an algorithm for computer assisted navigation during surgery, the location of hip center and the location of the Whiteside's line.

12 . The system of claim 11 , wherein the at least one processor is further operative to:

display in a planning view for computer assisted navigation during surgery, the location of hip center and the location of the Whiteside's line.

13 . The system of claim 1 , wherein the at least one processor is further operative to:

acquire location of a femoral distal mechanical axis point based on determining location of the center of the ball palpating a surface between the femoral condyles;

acquire location of a femoral medial epicondyle based on determining location of the center of the ball palpating a femur surface location corresponding to the femoral medial epicondyle;

acquire location of a femoral lateral epicondyle based on determining location of the center of the ball palpating a femur surface location corresponding to the femoral lateral epicondyle;

acquire location of a femoral medial distal condylar point based on determining a most distal location of an acquired surface of the femoral medial distal condylar palpated by the ball;

acquire location of a femoral lateral distal condylar point based on determining a most distal location of an acquired surface of the femoral lateral distal condylar palpated by the ball;

acquire location of a femoral medial posterior condylar point based on determining a most posterior location of an acquired surface of the femoral medial posterior condylar palpated by the ball;

acquire location of a femoral lateral posterior condylar point based on determining a most posterior location of an acquired surface of the femoral lateral posterior condylar palpated by the ball;

acquire location of a femoral anterior reference surface based on determining locations of an acquired surface of the femoral anterior reference surface palpated by the ball; and

register in an algorithm for computer assisted navigation during surgery, the location of the femoral distal mechanical axis point, the location of the femoral medial epicondyle, the location of the femoral lateral epicondyle, the location of the femoral medial distal condylar point, the location of the femoral lateral distal condylar point, the location of the femoral medial posterior condylar point, the location of the femoral lateral posterior condylar point, and the location of the femoral anterior reference surface.

14 . The system of claim 13 , wherein the at least one processor is further operative to:

display in a planning view for computer assisted navigation during surgery, the location of the femoral distal mechanical axis point, the location of the femoral medial epicondyle, the location of the femoral lateral epicondyle, the location of the femoral medial distal condylar point, the location of the femoral lateral distal condylar point, the location of the femoral medial posterior condylar point, and the location of the femoral lateral posterior condylar point.

15 . The system of claim 13 , wherein the at least one processor is further operative to:

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for a user to acquire the location of the femoral distal mechanical axis point;

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral medial condyles with an indication for the user to acquire the location of the femoral medial epicondyle;

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral lateral condyles with an indication for the user to acquire the location of the femoral lateral epicondyle;

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the femoral medial distal condylar point;

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the femoral lateral distal condylar point;

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the femoral medial posterior condylar point;

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the femoral lateral posterior condylar point; and

display in another view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the femoral anterior reference surface.

16 . The system of claim 1 , wherein the at least one processor is further operative to:

acquire location of an ankle medial melleolus point based on determining location of the center of the ball palpating an ankle surface location corresponding to the ankle medial melleolus point;

acquire location of an ankle lateral melleolus point based on determining location of the center of the ball palpating an ankle surface location corresponding to the ankle lateral melleolus point;

acquire location of a tibial proximal mechanical axis point based on determining location of the center of the ball palpating a tibia location corresponding to the tibial proximal mechanical axis point;

acquire location of a tibial anterior reference point based on determining location of the center of the ball palpating a tibia location corresponding to the tibial anterior reference point;

acquire location of a tibial medial plateau point based on determining location of the center of the ball palpating a tibia location corresponding to the tibial medial plateau point;

acquire location of a tibial lateral plateau point based on determining location of the center of the ball palpating a tibia location corresponding to the tibial lateral plateau point;

acquire location of a tibial anterior-posterior line based on determining location of the locations of fiducials of a reference element while the ball tip stylus is oriented corresponding to the tibial anterior-posterior line while the ball is palpating a tibia location corresponding to the tibial anterior-posterior line;

acquire location of a tibial posterior point based on determining location of the center of the ball palpating a tibia location corresponding to the tibial posterior point; and

register in an algorithm for computer assisted navigation during surgery, the defined femoral anterior reference surface, the location of the ankle medial melleolus point, the location of the ankle lateral melleolus point, the location of the tibial proximal mechanical axis point, the location of the tibial anterior reference point, the location of the tibial medial plateau point, the location of the tibial lateral plateau point, the location of the tibial anterior-posterior line, and the location of the tibial posterior point.

17 . The system of claim 16 , wherein the at least one processor is further operative to:

display in a planning view of the algorithm for computer assisted navigation during surgery, the location of the ankle medial melleolus point, the location of the ankle lateral melleolus point, the location of the tibial proximal mechanical axis point, the location of the tibial anterior reference point, the location of the tibial medial plateau point, the location of the tibial lateral plateau point, the location of the tibial anterior-posterior line, and the location of the tibial posterior point.

18 . The system of claim 16 , wherein the at least one processor is further operative to:

display in a view for computer assisted navigation during surgery, a graphical representation of an ankle with an indication for a user to acquire the location of the ankle medial melleolus point;

display in a view for computer assisted navigation during surgery, a graphical representation of an ankle with an indication for a user to acquire the location of the ankle lateral melleolus point;

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the tibial proximal mechanical axis point;

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the tibial anterior reference point;

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the tibial medial plateau point;

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the tibial lateral plateau point;

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the tibial anterior-posterior line; and

display in a view for computer assisted navigation during surgery, a graphical representation of the femoral condyles with an indication for the user to acquire the location of the tibial posterior point.

19 . A system for computer assisted navigation during surgery, comprising:

a camera tracking system including a plurality of spaced cameras;

a tracked reference array adapted to be attached to a bone and configured to be tracked by the cameras during the surgery;

a hand held tracked probe having a plurality of tracking markers configured to be tracked by the cameras and a ball tip shaped to continuously paint a surface of the bone during the surgery;

a processor coupled to the camera tracking system and configured to:

identify a first set of locations of the tracking markers of the tracked probe as the ball tip paints across the bone surface;

determine a first set of locations of a center of the ball based on the identified first set of locations of the tracking markers;

determine a 3-dimensional bone surface based on the determined first set of locations of the ball center,

wherein the at least one processor is further operative to:

register the acquired surface of the bone in an algorithm for computer assisted navigation during surgery; and

display a graphical representation of the acquired surface of the bone in a planning view for computer assisted navigation during surgery.

Assignments (1)

Continuity (1)

References Cited (400)