IP Library Granted Patent US 12,656,194
Granted Patent B2
US 12,656,194 · App. 17/821,261 · Granted Jun 16, 2026

System and method for identifying optimal locations for strain gage placement on a structure

Inventor: Stephen F. Clark (St. Louis, MO)
Assignee: The Boeing Company
G01L1/205G01L1/22G06F30/23
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,656,194
App. No.
17/821,261
Granted
Jun 16, 2026
Kind
B2
Abstract

A method for identifying optimal locations for strain gage placement on a structure includes: providing a finite element (FE) model of the structure with an initial number I of candidate strain gage locations; conducting FE analysis to produce a strain matrix [S] of strain predictions, based on a load matrix [L] of external loads being applied to the FE model; relating the matrices to each other in a linear relationship model [L]=[S][β] having a residual error function; and reducing the initial number of the candidate locations to a reduced number by using a feature selection algorithm which minimizes the residual error function until a predetermined fidelity is achieved, resulting in a subset of the coefficients in the coefficients matrix [β] being zero and a remainder of the coefficients being non-zero, wherein the non-zero coefficients correspond to respective strain matrix columns and to the reduced number of candidate locations.

Claims (48)

1 . A method comprising:

providing one or more strain gages;

providing a structure;

providing a finite element model of the structure, wherein the finite element model includes a mesh of elements that correspond with an initial number I of respective candidate strain gage locations on or within the structure;

conducting finite element analysis on the finite element model to produce a strain matrix [S] of strain predictions having m rows and M strain matrix columns, based on a load matrix [L] of external loads having n rows and N load matrix columns being applied to selected elements in the finite element model, wherein each of the strain matrix columns corresponds to a respective one of the candidate strain gage locations and each of the load matrix columns corresponds to a respective one of the external loads;

relating the strain and load matrices to each other in a linear relationship model [L]=[S][β] having a residual error function ƒ(L−Sβ), where [β] is a matrix of coefficients having b rows and B columns, and wherein each of the b rows of coefficients corresponds to a respective one of the M strain matrix columns, and wherein L, S and β represent external loads, strain predictions and coefficients, respectively, which correspond to each other according to the linear relationship model [L]=[S][β];

applying a feature selection algorithm to the linear relationship model [L]=[S][β] to reduce the initial number I of the candidate strain gage locations to a reduced number R of the candidate strain gage locations, wherein the feature selection algorithm minimizes the residual error function ƒ(L−Sβ) until a predetermined level of fidelity is achieved, resulting in a solution set in which a subset of the coefficients in the coefficients matrix are zero and a remainder of the coefficients are non-zero, wherein the non-zero coefficients correspond to respective ones of the strain matrix columns and to the reduced number R of the candidate strain gage locations; and

placing the one or more strain gages on the structure at one or more of the reduced number R of the candidate strain gage locations.

2 . The method of claim 1 , further comprising:

selecting at least some of the reduced number R of candidate strain gage locations as intended locations for strain gage placement.

3 . The method of claim 2 , further comprising:

placing a respective strain gage at each of the intended locations.

4 . The method of claim 3 , further comprising:

receiving a respective output signal from each respective strain gage.

5 . The method of claim 1 , wherein the feature selection algorithm is a least absolute shrinkage and selection (LASSO) regression algorithm, a multitask LASSO regression algorithm or an adaptive LASSO regression algorithm.

6 . The method of claim 1 , wherein the feature selection algorithm is an elastic net regression algorithm, a forward stepwise regression algorithm or a backward stepwise regression algorithm.

7 . The method of claim 1 , wherein the strain and load matrices have the same number of rows as each other and the number of rows b of coefficients in the [β] matrix is equal to the number M of strain matrix columns.

8 . The method of claim 7 , wherein the strain and load matrices each have n rows, and where each i th set of rows in the strain and load matrices together represent a unique set of load conditions, where i is a number from 1 to n.

9 . The method of claim 1 , wherein the step of applying the feature selection algorithm continues until the initial number I of the candidate strain gage locations is reduced to less than or equal to a predetermined maximum number.

10 . The method of claim 1 , wherein the step of applying the feature selection algorithm continues until the residual error function ƒ(L−Sβ) is less than or equal to a predetermined maximum allowable amount.

11 . A method for identifying optimal locations for strain gage placement on a structure, comprising:

providing one or more strain gages;

providing a structure;

providing a finite element model of the structure, wherein the finite element model includes a mesh of elements that correspond with an initial number I of respective candidate strain gage locations on or within the structure;

conducting finite element analysis on the finite element model to produce a strain matrix [S] of strain predictions having m rows and M strain matrix columns, based on a load matrix [L] of external loads having n rows and N load matrix columns being applied to selected elements in the finite element model, wherein each of the strain matrix columns corresponds to a respective one of the candidate strain gage locations and each of the load matrix columns corresponds to a respective one of the external loads;

relating the strain and load matrices to each other in a linear relationship model [L]=[S][β] having a residual error function ƒ(L−Sβ), where [β] is a matrix of coefficients having b rows and B columns, and wherein each of the b rows of coefficients corresponds to a respective one of the M strain matrix columns, and wherein L, S and β represent external loads, strain predictions and coefficients, respectively, which correspond to each other according to the linear relationship model [L]=[S][β];

reducing the initial number I of the candidate strain gage locations to a reduced number R of the candidate strain gage locations by using a multitask least absolute shrinkage and selection (LASSO) regression algorithm operating on the linear relationship model [L]=[S][β], wherein the multitask LASSO regression algorithm minimizes the residual error function ƒ(L−Sβ) subject to a penalty term, resulting in a solution set in which a subset of the coefficients in the coefficients matrix are zero and a remainder of the coefficients are non-zero, wherein the non-zero coefficients correspond to respective ones of the strain matrix columns and to the reduced number R of the candidate strain gage locations;

selecting at least some of the reduced number R of candidate strain gage locations as intended locations for strain gage placement;

placing a respective strain gage at each of the intended locations; and

receiving a respective output signal from each respective strain gage.

12 . The method of claim 11 , wherein the strain and load matrices have the same number of rows as each other and the number of rows b of coefficients in the [β] matrix is equal to the number M of strain matrix columns.

13 . The method of claim 12 , wherein the strain and load matrices each have n rows, and where each i th set of rows in the strain and load matrices together represent a unique set of load conditions, where i is a number from 1 to n.

14 . The method of claim 11 , wherein the step of reducing the initial number I of the candidate strain gage locations to a reduced number R by using the multitask LASSO regression algorithm continues until the initial number I of the candidate strain gage locations is reduced to less than or equal to a predetermined maximum number.

15 . The method of claim 11 , wherein the step of reducing the initial number I of the candidate strain gage locations to a reduced number R by using the multitask LASSO regression algorithm continues until the residual error function ƒ(L−Sβ) subject to the penalty term is less than or equal to a predetermined maximum allowable amount.

16 . A system comprising:

a structure;

one or more strain gages; and

hardware comprising:

a finite element module for providing a finite element model of the structure, wherein the finite element model includes a mesh of elements that correspond with an initial number I of respective candidate strain gage locations on or within the structure;

an analysis module, operatively connected with the finite element module, for conducting finite element analysis on the finite element model to produce a strain matrix [S] of strain predictions having m rows and M strain matrix columns, based on a load matrix [L] of external loads having n rows and N load matrix columns being applied to selected elements in the finite element model, wherein each of the strain matrix columns corresponds to a respective one of the candidate strain gage locations and each of the load matrix columns corresponds to a respective one of the external loads;

a relationship module, operatively connected with the analysis module, for relating the strain and load matrices to each other in a linear relationship model [L]=[S][β] having a residual error function ƒ(L−Sβ), where [β] is a matrix of coefficients having b rows and B columns, and wherein each of the b rows of coefficients corresponds to a respective one of the M strain matrix columns, and wherein L, S and β represent external loads, strain predictions and coefficients, respectively, which correspond to each other according to the linear relationship model [L]=[S][β]; and

a reduction module, operatively connected with the relationship module, for reducing the initial number I of the candidate strain gage locations to a reduced number R of the candidate strain gage locations by applying a feature selection algorithm to the linear relationship model [L]=[S][β], wherein the feature selection algorithm minimizes the residual error function ƒ(L−Sβ) until a predetermined level of fidelity is achieved, resulting in a solution set in which a subset of the coefficients in the coefficients matrix are zero and a remainder of the coefficients are non-zero, wherein the non-zero coefficients correspond to respective ones of the strain matrix columns and to the reduced number R of the candidate strain gage locations,

wherein the one or more strain gages are placed at one or more of the reduced number R of the candidate strain gage locations.

17 . The system of claim 16 , wherein the hardware further comprises:

a selection module, operatively connected with the reduction module, for selecting at least some of the reduced number R of candidate strain gage locations as intended locations for strain gage placement.

18 . The system of claim 16 , wherein the feature selection algorithm is a least absolute shrinkage and selection (LASSO) regression algorithm, a multitask LASSO regression algorithm, an adaptive LASSO regression algorithm, an elastic net regression algorithm, a forward stepwise regression algorithm or a backward stepwise regression algorithm.

19 . The system of claim 16 , wherein the strain and load matrices each have n rows, and where each i th set of rows in the strain and load matrices together represent a unique set of load conditions, where i is a number from 1 to n.

20 . The system of claim 16 , wherein the applying of the feature selection algorithm continues until the initial number I of the candidate strain gage locations is reduced to less than or equal to a predetermined maximum number or until the residual error function ƒ(L−Sβ) is less than or equal to a predetermined maximum allowable amount.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2022
From: CLARK, STEPHEN F.
To: THE BOEING COMPANY
Reel/Frame 060857/0403 →
Continuity (1)
Related Publication 20240060835A1 · Feb 22, 2024
References Cited (21)
US 9200889B2 · Swiergiel · 2015 [cited by examiner]
US 9964468B1 · Wu · 2018 [cited by examiner]
US 11875093B2 · D'Antuono · 2024 [cited by examiner]
US 20190243935A1 · Yi · 2019 [cited by examiner]
US 20210114319A1 · Anderson et al. · 2021 [cited by applicant]
US 20220214244A1 · Harrigan · 2022 [cited by examiner]
CN 107515980B · 2021 [cited by examiner]
CN 113836764A · 2021 [cited by examiner]
CN 115270492A · 2022 [cited by examiner]
CN 111563342B · 2023 [cited by examiner]
CN 118734660B · 2024 [cited by examiner]
Hovell, P.B et al., The Interpretation of Strain Measurements for Flight Load Determination, Aeronautical Research Council Current Papers, U.D.C. No. 533.6.048.1; C.P. No. 839, Price 7s 6d Net, London, England. [cited by applicant]
Lokos, William A., et al., Strain-Gage Loads Calibration Parametric Study, 24th International Congress of the Aeronautical Sciences, pp. 1-28, 2004. [cited by applicant]
Jenkins, Jerald M., et al., Strain Gage Calibration of a Complex Wing, AIAA Progress in Astronautics and Aeronautics Series, Dec. 1977. [cited by applicant]
Lokos, William A., et al. Strain Gage Loads Calibration Testing of the Active Aeroelastic Wing F/A-18 Aircraft, American Institute of Aeronautics and Astronautics, May 2002. [cited by applicant]
Obozinski, Guillaume, et al. Multi-task Feature Selection, International Conference on Machine Learning. [cited by applicant]
Jenkins, Jerald M., et al., A Summary of Numerous Strain-Gage Load Calibrations on Aircrafft Wings and Tails in a Technology Format, NASA Technical Memorandum 4804, Jul. 1997. [cited by applicant]
Nelson II, Sigurd A., Strain Gage Selection in Loads Equations Using a Genetic Algorithm, NASA Contractor Report 4597, 1994, pp. 1-17. [cited by applicant]
Reardon, Lawrence F., Evaluation of a Strain-Gage Load Calibration on a Low-Aspect-Ratio Wing Structure at Elevated Temperature, NASA Technical Paper 2921, 1989, 1-35. [cited by applicant]
Skopinski, T.H., et al., Calibration of Strain-Gage Installations in Aircraft Structures for the Measurement of Flight Loads, Report 1178, Langley Aeronautical Laboratory, Virginia. [cited by applicant]
Hoffman, Karl, An Introduction to Measurements using Strain Gages, Hottinger Baldwin Messtechnik HmbH, Darmstadt, Dec. 1989, pp. 1-257. [cited by applicant]