IP Library Granted Patent US 12,658,421
Granted Patent B2
US 12,658,421 · App. 18/731,466 · Granted Jun 16, 2026

Method for producing electrode

Inventors: Tomofumi Hirukawa (Toyota, JP); Kengo Haga (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/0435H01M4/0404H01M4/661H01M2004/021
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Quick Facts
Patent No.
US 12,658,421
App. No.
18/731,466
Granted
Jun 16, 2026
Kind
B2
Abstract

A main object of the present disclosure is to provide a method for producing an electrode of which uncoated part can stretch while inhibiting breakage. The present disclosure achieves the object by providing a method for producing an electrode, the method including: a preparing step of preparing a precursor sheet including a metal foil, and a coated part and an uncoated part, arranged on the metal foil; a coated part pressing step of pressing the coated part in a thickness direction; and an uncoated part pressing step of pressing the uncoated part in the thickness direction, before or after the coated part pressing step; wherein the coated part contains an electrode material including at least an active material; the uncoated part does not contain the electrode material, and is arranged in an edge of the coated part; and in the uncoated part pressing step, the uncoated part is roll-pressed by a pair of an elastic roll including a shaft body and an elastic body covering the shaft body, while the uncoated part is pushed against the thickness direction.

Claims (16)

1 . A method for producing an electrode, the method comprising:

a preparing step of preparing a precursor sheet including a metal foil, and a coated part and an uncoated part, arranged on the metal foil;

a coated part pressing step of pressing the coated part in a thickness direction; and

an uncoated part pressing step of pressing the uncoated part in the thickness direction, before or after the coated part pressing step; wherein

the coated part contains an electrode material including at least an active material and a sulfide solid electrolyte;

the uncoated part does not contain the electrode material, and is arranged in an edge of the coated part; and

in the uncoated part pressing step, the uncoated part is roll-pressed by a pair of elastic rolls arranged in a thickness direction, and is stretched without breakage;

each elastic roll comprises a shaft body and an elastic body covering the shaft body;

the uncoated part is pushed by the pair of elastic bodies during the roll pressing;

a compression Young's modulus of the elastic body is 11.1 MPa or more and 86.1 MPa or less;

a thickness of the elastic body is 1 mm or more and 10 mm or less;

an elongation of the uncoated part by the roll pressing is 1.5% or more and 15.8% or less;

the uncoated part pressing step is performed while applying a tensile force of 30N or more and 100N or less; and

when T1 designates a thickness of the elastic body and T2 designates a thickness of the coated part, T1/T2 is 4 or more and 33.3 or less.

2 . The method for producing an electrode according to claim 1 , wherein the electrode is a cathode for a Li ion battery.

3 . The method for producing an electrode according to claim 1 , wherein the electrode is an anode for a Li ion battery.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2024
From: HIRUKAWA, TOMOFUMI; HAGA, KENGO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 067613/0844 →
Priority Claims (1)
JP 2021-142874 · Sep 2, 2021 · national
Continuity (2)
Continuation 17817407 · Aug 4, 2022
Related Publication 20240332493A1 · Oct 3, 2024
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