IP Library Granted Patent US 12,660,880
Granted Patent B2
US 12,660,880 · App. 18/605,495 · Granted Jun 23, 2026

Article of footwear, method of making the same, and method of conducting retail and internet business

Inventor: Robert Lyden (Ashland, OR)
Assignee: Robert Lyden
A43B9/00A43B13/146A43B13/18A43B13/36A43D86/00
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Quick Facts
Patent No.
US 12,660,880
App. No.
18/605,495
Filed
Mar 14, 2024
Granted
Jun 23, 2026
Kind
B2
Art Unit
3732
USPC
36/103
Abstract

The present disclosure relates to a custom article of footwear, a method of making the same, and a method of conducting retail and Internet business. In particular, the components of the custom article of footwear can be selected from a range of alternative options, and the selected components can be easily removed, replaced, and recycled.

Claims (45)

1 . An article of footwear comprising:

an upper comprising an anterior side, a posterior side, a length between said anterior side and said posterior side, a medial side, a lateral side, a superior side, an inferior side, an exterior surface, an interior space, a lasting margin, and a plurality of slits on said inferior side;

a two-part lasting plate comprising an anterior portion and a posterior portion;

said anterior portion comprising a first edge disposed near said lasting margin within said interior space and a first plurality of hooks extending from a first bottom side, each of said first plurality of hooks comprising a free end which is configured to extend towards said anterior side of said upper;

said posterior portion comprising a second edge disposed near said lasting margin within said interior space and a second plurality of hooks extending from a second bottom side, each of said second plurality of hooks comprising a free end which is configured to extend toward said posterior side of said upper;

a sole comprising a plurality of receptacles;

said upper further comprising at least one upper opening on said inferior side, and at least one of said anterior portion and said posterior portion of said two-part lasting plate comprises at least one lasting plate recess comprising at least one lasting plate opening, and said sole comprises at least one sole recess, and at least one removably attachable fastener being disposed in said at least one lasting plate recess and extending through said at least one lasting plate opening in said at least one of said anterior portion and said posterior portion of said two-part lasting plate and said at least one upper opening in said inferior side of said upper and into at least a portion of said at least one sole recess in said sole and being mechanically coupled to said sole;

at least a portion of said first plurality of hooks and said second plurality of hooks extending through said plurality of slits on said inferior side of said upper; and,

said first plurality of hooks and said second plurality of hooks being mechanically coupled with said sole comprising said plurality of receptacles configured to removably secure said upper, said two-part lasting plate, and said sole.

2 . The article of footwear according to claim 1 , wherein said two-part lasting plate further comprises a flexible middle portion disposed between and connecting said anterior portion and said posterior portion.

3 . The article of footwear according to claim 1 , wherein at least one of said plurality of hooks comprises a curved shape.

4 . The article of footwear according to claim 1 , wherein at least one of said anterior portion and/or said posterior portion of said two-part lasting plate comprises a plurality of projections which extend downwards from said bottom side and near at least one of said first edge and/or said second edge for manipulating the configuration and width of said upper.

5 . The article of footwear according to claim 4 , wherein said upper comprises a second plurality of openings on said inferior side, and said plurality of projections are configured to be removably secured to said upper by engagement with said second plurality of openings.

6 . The article of footwear according to claim 5 , wherein said second plurality of openings comprises a plurality of sets of openings, and each set includes at least two openings proximate to one another, and said plurality of projections are configured to be engaged with at least one opening of each set of said plurality of sets, said plurality of sets being disposed on each of said medial side and said lateral side of said upper on said inferior side near said lasting margin, and said plurality of sets are spaced apart and disposed along said length of said upper.

7 . The article of footwear according to claim 1 , wherein said upper comprises at least one of a knitted textile material, a woven material, a non-woven material, a natural material made of cotton, hemp, wool, or leather, or a synthetic leather material, thermoplastic, or thermoset rubber material.

8 . The article of footwear according to claim 1 , and further comprising a double-sided adhesive tape disposed between said inferior side of said upper and said sole.

9 . The article of footwear according to claim 1 , and further comprising a heel counter.

10 . The article of footwear according to claim 1 , wherein said at least one sole recess comprises a sole opening, whereby a portion of said at least one removably detachable fastener extends through said sole.

11 . The article of footwear according to claim 1 , and further comprising an insole.

12 . The article of footwear according to claim 1 , wherein said upper further comprises a closure mechanism selected from the group of closure mechanisms consisting of: laces, straps, openings, eyelets, and lace loops.

13 . The article of footwear according to claim 1 , wherein said sole comprises a toe cap.

14 . The article of footwear according to claim 1 , wherein said upper further comprises a channel on said exterior side, wherein at least a portion of said sole is removably secured in said channel.

15 . The article of footwear according to claim 1 , wherein said first plurality of hooks comprises at least three hooks, and said second plurality of hooks comprises at least two hooks.

16 . The article of footwear according to claim 15 , wherein said first plurality of hooks and said second plurality of hooks each extend generally transversely over half of the distance between said medial and lateral sides.

17 . An article of footwear comprising:

an upper comprising an anterior side, a posterior side, a length between said anterior side and said posterior side, a medial side, a lateral side, a superior side, an inferior side, an exterior surface, an interior space, a lasting margin, a plurality of slits on said inferior side;

a two-part lasting plate comprising an anterior portion and a posterior portion and a flexible middle portion disposed between and connecting said anterior portion and said posterior portion;

said anterior portion comprising a first plurality of hooks extending from a first bottom side, each of said first plurality of hooks comprising a free end which is configured to extend towards said anterior side of said upper;

said posterior portion comprising a second plurality of hooks extending from a second bottom side, each of said second plurality of hooks comprising a free end which is configured to extend toward said posterior side of said upper;

a sole comprising a plurality of receptacles;

said upper further comprising at least one upper opening on said inferior side, and at least one of said anterior portion and said posterior portion of said two-part lasting plate comprises at least one lasting plate recess comprising at least one lasting plate opening, and said sole comprises at least one sole recess, and at least one removably attachable fastener being disposed in said at least one lasting plate recess and extending through said at least one lasting plate opening in said at least one of said anterior portion and said posterior portion of said two-part lasting plate and said at least one upper opening in said inferior side of said upper and into at least a portion of said at least one sole recess in said sole and being mechanically coupled to said sole;

at least a portion of said first plurality of hooks and said second plurality of hooks extending through said plurality of slits on said inferior side of said upper; and,

said first plurality of hooks and said second plurality of hooks being mechanically coupled with said plurality of receptacles configured to removably secure said upper, said two-part lasting plate, and said sole.

18 . The article of footwear according to claim 17 , wherein said at least one sole recess comprises a sole opening, whereby a portion of said at least one removably detachable fastener extends through said sole.

19 . A method of making an article of footwear comprising: selecting an upper from a plurality of alternative uppers each comprising an anterior side, a posterior side, a length between said anterior side and said posterior side, a medial side, a lateral side, a superior side, an inferior side, an exterior surface, an interior space, a lasting margin, a plurality of slits and at least one upper opening on said inferior side;

selecting a two-part lasting plate from a plurality of alternative two-part lasting plates each comprising an anterior portion comprising a first lasting plate recess comprising a first lasting plate opening and also a first plurality of hooks extending from a first bottom side, each of said first plurality of hooks comprising a free end which is configured to extend towards said anterior side of said upper, and each of said plurality of alternative two-part lasting plates comprising a posterior portion comprising a second lasting plate recess comprising a second lasting plate opening and also a second plurality of hooks extending from a second bottom side, each of said second plurality of hooks comprising a free end which is configured to extend toward said posterior side of said upper;

selecting a sole from a plurality of alternative soles each comprising at least one sole recess and also a plurality of receptacles;

selecting at least one removably attachable fastener;

selecting an insole from a plurality of alternative insoles;

inserting the selected anterior portion into said interior space of said upper and causing said first plurality of hooks to pass through a corresponding number of the plurality of slits in said inferior side of said upper;

inserting the first plurality of hooks of the combined selected anterior portion and said upper into a corresponding number of the plurality of receptacles of said sole;

inserting said posterior portion into said interior space of said upper and causing said second plurality of hooks to pass through a corresponding number of the plurality of slits in said inferior side of said upper and into a corresponding number of the plurality of receptacles of said sole thereby causing said first plurality of hooks and said second plurality of hooks to be mechanically coupled with said sole;

inserting a portion of said at least one fastener in said first lasting plate recess and said second lasting plate recess and through said first lasting plate opening and said second lasting plate opening and said at least one upper opening in said inferior side of said upper and into at least a portion of said at least one sole recess in said sole and causing said at least one fastener to be mechanically coupled to said sole thereby removably securing said upper, said two-part lasting plate, and said sole; and,

inserting said insole into said interior space of said upper.

20 . The method of making an article of footwear according to claim 19 , wherein said at least one sole recess comprises a sole opening, whereby a portion of said at least one removably detachable fastener extends through said sole.

Continuity (3)
Continuation In Part 17530172 · Nov 18, 2021
Continuation In Part 16820254 · Mar 16, 2020
Related Publication 20240215678A1 · Jul 4, 2024
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