IP Library Granted Patent US 12,663,155
Granted Patent B2
US 12,663,155 · App. 19/247,856 · Granted Jun 23, 2026

Gas turbine engine and method thereof for reducing non-volatile particulate matter emissions

Inventors: Christopher P Madden (Derby, GB); Peter Swann (Derby, GB)
Assignee: ROLLS-ROYCE PLC
F23R3/34F02C7/22F02C7/228
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Quick Facts
Patent No.
US 12,663,155
App. No.
19/247,856
Granted
Jun 23, 2026
Kind
B2
Abstract

A gas turbine engine for aircraft includes a combustor with a combustion chamber and fuel spray nozzles to inject fuel into the combustion chamber. The fuel spray nozzles include a first subset and a second subset of nozzles. Each of the first subset is supplied with fuel at a greater rate than each of the second subset. A ratio of the first subset to the second subset is 1:2 to 1:5. A MTO nvPM emissions index ratio is EI maxTO , SAF EI maxTO , FF . EI maxTO,SAF is nvPM emissions index in mg/kg of the engine when operating at around 100% available thrust if fuel provided to the fuel spray nozzles includes sustainable aviation fuel. EI maxTO,FF is nvPM emissions index in mg/kg of the engine when operating at around 100% available thrust if fuel provided to the fuel spray nozzles is fossil-based hydrocarbon fuel. The MTO nvPM emissions index ratio is less than 1.

Claims (129)

1 . A gas turbine engine for an aircraft, comprising:

a combustor, comprising a combustion chamber and a plurality of fuel spray nozzles configured to inject fuel into the combustion chamber, wherein the plurality of fuel spray nozzles comprises a first subset of fuel spray nozzles and a second subset of fuel spray nozzles, wherein the combustor is operable in a condition in which each of the fuel spray nozzles of the first subset of fuel spray nozzles is supplied with fuel at a greater fuel flow rate than each of the fuel spray nozzles of the second subset of fuel spray nozzles, wherein a ratio of the number of fuel spray nozzles in the first subset of fuel spray nozzles to the number of fuel spray nozzles in the second subset of fuel spray nozzles is in the range of 1:2 to 1:5; and

wherein:

a maximum take-off (MTO) non-volatile particulate matter (nvPM) emissions index ratio is defined as:

EI

maxTO

,

SAF

EI

maxTO

,

FF

where:

EI maxTO,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 100% available thrust for given operating conditions if a fuel provided to the plurality of fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI maxTO,FF is the nvPM emissions index in mg/kg of the gas turbine engine ( 10 ) when operating at around 100% available thrust for the given operating conditions if a fuel provided to the plurality of fuel spray nozzles is a fossil-based hydrocarbon fuel;

the MTO nvPM emissions index ratio of the gas turbine engine is less than 1; and

the gas turbine engine is configured to provide fuel comprising a SAF to the plurality of fuel spray nozzles.

2 . The gas turbine engine of claim 1 , wherein the MTO nvPM emissions index ratio is less than or equal to 0.93.

3 . The gas turbine engine of claim 1 , wherein the MTO nvPM emissions index ratio is greater than or equal to 0.15.

4 . The gas turbine engine of claim 1 , wherein the MTO nvPM emissions index ratio is in the range of 0.516 to 0.776.

5 . The gas turbine engine of claim 1 , wherein:

a climb nvPM emissions index ratio is defined as:

EI

climb

,

SAF

EI

climb

,

FF

where:

EI climb,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 85% available thrust for the given operating conditions, or for different given operating conditions, if a fuel provided to the plurality of fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI climb,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 85% available thrust for the same given operating conditions at which EI climb,SAF is calculated and if a fuel provided to the plurality of fuel spray nozzles is a fossil-based hydrocarbon fuel;

and the climb nvPM emissions index ratio of the gas turbine engine is less than 1.

6 . The gas turbine engine of claim 5 , wherein the climb nvPM emissions index ratio is less than or equal to 0.9.

7 . The gas turbine engine of claim 1 , wherein:

an approach nvPM emissions index ratio is defined as:

EI

approach

,

SAF

EI

approach

,

FF

where:

EI approach,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 30% available thrust for the given operating conditions, or for different given operating conditions, if a fuel provided to the plurality of fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI approach,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 30% available thrust for the same given operating conditions at which EI approach,SAF is calculated and if a fuel provided to the plurality of fuel spray nozzles is a fossil-based hydrocarbon fuel; and

the approach nvPM emissions index ratio of the gas turbine engine is less than 1.

8 . The gas turbine engine of claim 7 , wherein the approach nvPM emissions index ratio is less than or equal to 0.8.

9 . The gas turbine engine of claim 1 , wherein:

an idle nvPM emissions index ratio is defined as:

EI

idle

,

SAF

EI

idle

,

FF

where:

EI idle,SAF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 7% available thrust for the given operating conditions, or for different given operating conditions, and if a fuel provided to the plurality of fuel spray nozzles comprises a sustainable aviation fuel (SAF); and

EI idle,FF is the nvPM emissions index in mg/kg of the gas turbine engine when operating at around 7% available thrust for the same given operating conditions at which EI idle,SAF is calculated and if a fuel provided to the plurality of fuel spray nozzles is a fossil-based hydrocarbon fuel; and

the idle nvPM emissions index ratio of the gas turbine engine is less than 1.

10 . The gas turbine engine of claim 9 , wherein the idle nvPM emissions index ratio is less than or equal to 0.8.

11 . The gas turbine engine of claim 9 , wherein the idle nvPM emissions index ratio is greater than or equal to 0.02.

12 . The gas turbine engine of claim 1 , wherein the ratio of the number of fuel spray nozzles in the first subset of fuel spray nozzles to the number of fuel spray nozzles in the second subset of fuel spray nozzles is in the range of 1:3 to 1:4.

13 . The gas turbine engine of claim 1 , wherein the combustor comprises one or more ignitors.

14 . The gas turbine engine of claim 13 , wherein each of the first subset of fuel spray nozzles is located nearer a respective one or more of the ignitors than the second subset, and/or wherein one or more of the ignitors is arranged diametrically opposite another one or more of the ignitors.

15 . The gas turbine engine of claim 1 , wherein the fuel provided to the plurality of fuel spray nozzles comprises a % SAF in the range of 50% to 100%.

16 . A method of operating the gas turbine engine of claim 1 , the method comprising providing fuel comprising a sustainable aviation fuel to the plurality of fuel spray nozzles.

17 . A method of operating a gas turbine engine, the gas turbine engine comprising:

a combustor, comprising a combustion chamber and a plurality of fuel spray nozzles configured to inject fuel into the combustion chamber, wherein the plurality of fuel spray nozzles comprises a first subset of fuel spray nozzles and a second subset of fuel spray nozzles, wherein the combustor is operable in a condition in which each of the fuel spray nozzles of the first subset of fuel spray nozzles is supplied with fuel at a greater fuel flow rate than each of the fuel spray nozzles of the second subset of fuel spray nozzles, wherein a ratio of the number of fuel spray nozzles in the first subset of fuel spray nozzles to the number of fuel spray nozzles in the second subset of fuel spray nozzles is in the range of 1:2 to 1:5; and wherein:

a maximum take-off (MTO) non-volatile particulate matter (nvPM) emissions index ratio is defined as:

EI

maxTO

,

SAF

EI

maxTO

,

FF

where:

EI maxTO,SAF is the nvPM emissions index in mg/kg of the gas turbine engine operating at 100% available thrust for given operating conditions with fuel provided to the plurality of fuel spray nozzles comprising a sustainable aviation fuel (SAF);

EI maxTO,FF is the nvPM emissions index in mg/kg of the gas turbine engine operating at 100% available thrust for the given operating conditions with fuel provided to the plurality of fuel spray nozzles being a fossil-based hydrocarbon fuel; and

the MTO nvPM emissions index ratio of the gas turbine engine is less than 1; and

the method comprises providing fuel comprising the sustainable aviation fuel to the plurality of fuel spray nozzles.

18 . The method of claim 17 , wherein:

a climb nvPM emissions index ratio is defined as:

EI

climb

,

SAF

EI

climb

,

FF

where:

EI climb,SAF is the nvPM emissions index in mg/kg of the gas turbine engine operating at around 85% available thrust for the given operating conditions, or for different given operating conditions, with the fuel provided to the plurality of fuel spray nozzles comprising the sustainable aviation fuel (SAF); and

EI climb,FF is the nvPM emissions index in mg/kg of the gas turbine engine operating at around 85% available thrust for the same given operating conditions at which EI climb,SAF is determined and with the fuel provided to the plurality of fuel spray nozzles being the fossil-based hydrocarbon fuel; and

the climb nvPM emissions index ratio of the gas turbine engine is less than 1.

19 . The method of claim 17 , wherein:

an approach nvPM emissions index ratio is defined as:

EI

approach

,

SAF

EI

approach

,

FF

where:

EI approach,SAF is the nvPM emissions index in mg/kg of the gas turbine engine operating at around 30% available thrust for the given operating conditions, or for different given operating conditions, with the fuel provided to the plurality of fuel spray nozzles comprising the sustainable aviation fuel (SAF); and

EI approach,FF is the nvPM emissions index in mg/kg of the gas turbine engine operating at around 30% available thrust for the same given operating conditions at which EI approach,SAF is determined and with the fuel provided to the plurality of fuel spray nozzles being the fossil-based hydrocarbon fuel; and

the approach nvPM emissions index ratio of the gas turbine engine is less than 1.

20 . The method of claim 17 , wherein:

an idle nvPM emissions index ratio is defined as:

EI

idle

,

SAF

EI

idle

,

FF

where:

EI idle,SAF is the nvPM emissions index in mg/kg of the gas turbine engine operating at around 7% available thrust for the given operating conditions, or for different given operating conditions, and with the fuel provided to the plurality of fuel spray nozzles comprising the sustainable aviation fuel; and

EI idle,FF is the nvPM emissions index in mg/kg of the gas turbine engine operating at around 7% available thrust for the same given operating conditions at which EI idle,SAF is determined and with the fuel provided to the plurality of fuel spray nozzles being the fossil-based hydrocarbon fuel; and

the idle nvPM emissions index ratio of the gas turbine engine is less than 1.

Priority Claims (1)
GB 2408240 · Jun 10, 2024 · national
Continuity (2)
Continuation 18892765 · Sep 23, 2024
Related Publication 20250377114A1 · Dec 11, 2025
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