Downhole torque reducer
A downhole torque reducer comprises a mandrel defining a circumferentially continuous inner bearing race and a bearing sleeve defining a circumferentially continuous outer bearing race, the bearing sleeve being mounted on the mandrel such that the outer bearing race of the bearing sleeve circumscribes the inner bearing race of the mandrel. A rolling bearing arrangement is radially interposed between the inner bearing race of the mandrel and the outer bearing race of the bearing sleeve to permit the bearing sleeve and the mandrel to be rotatable relative to each other.
1 . A downhole torque reducer comprising:
a mandrel defining a circumferentially continuous inner bearing race;
a bearing sleeve defining a circumferentially continuous outer bearing race, the bearing sleeve being mounted on the mandrel such that the outer bearing race of the bearing sleeve circumscribes the inner bearing race of the mandrel, wherein the mandrel and the bearing sleeve are arranged concentrically; and
a rolling bearing arrangement radially interposed between the inner bearing race of the mandrel and the outer bearing race of the bearing sleeve to permit the bearing sleeve and the mandrel to be rotatable relative to each other.
2 . The downhole torque reducer according to claim 1 , wherein the mandrel comprises one or more end connectors to permit connection with a rotating string.
3 . The downhole torque reducer according to claim 1 , wherein the rolling bearing arrangement comprises a plurality of rolling bodies radially interposed between the inner and outer bearing races.
4 . The downhole torque reducer according to claim 3 , wherein the rolling bearing arrangement comprises at least one circumferential array of rolling bodies arranged between the inner and outer bearing races.
5 . The downhole torque reducer according to claim 1 , wherein at least one of the outer bearing race and inner bearing race comprises a bearing raceway for axially captivating the rolling bearing arrangement.
6 . The downhole torque reducer according to claim 1 , wherein the inner bearing race comprises at least one bearing raceway and the outer bearing race comprises a cylindrical bearing surface.
7 . The downhole torque reducer according to claim 1 , comprising a bearing cavity defined between the mandrel and the bearing sleeve, wherein the rolling bearing arrangement is provided within the bearing cavity.
8 . The downhole torque reducer according to claim 7 , comprising a pressure regulator for regulating a pressure within the bearing cavity with respect to a separate region externally of the downhole torque reducer.
9 . The downhole torque reducer according to claim 7 , comprising a sealing arrangement for sealing the bearing cavity.
10 . The downhole torque reducer according to claim 9 , wherein the sealing arrangement is configured to at least one of accommodate thermal expansion and contraction within the bearing cavity and regulate pressure within the bearing cavity with respect to a separate region externally of the downhole torque reducer.
11 . The downhole torque reducer according to claim 9 , wherein the sealing arrangement comprises first and second seals positioned at opposing axial ends of the bearing cavity.
12 . The downhole torque reducer according to claim 11 , wherein at least one of the first and second seals comprises at least one of a deformable and moveable sealing member.
13 . The downhole torque reducer according to claim 11 , wherein at least one of the first and second seals comprises a wiper seal.
14 . The downhole torque reducer according to claim 1 , wherein the bearing sleeve defines a central region which defines an outer gauge diameter of the downhole torque reducer, and axial end regions which define a smaller diameter than the central region.
15 . The downhole torque reducer according to claim 14 , comprising a sealing arrangement for sealing a bearing cavity, the sealing arrangement comprising first and second seals positioned at opposing axial ends of the bearing cavity, wherein the axial end regions circumscribe the first and second seals.
16 . The downhole torque reducer according to claim 1 , wherein the bearing sleeve is axially positioned between first and second axial shoulders provided on the mandrel.
17 . The downhole torque reducer according to claim 16 , wherein at least one of:
at least one of the first and second axial shoulders is integrally formed with the mandrel; and
at least one of the first and second axial shoulders is provided separately and secured to the mandrel.
18 . The downhole torque reducer according to claim 16 , wherein at least one of the first and second axial shoulders is formed on a retaining arrangement.
19 . The downhole torque reducer according to claim 18 , wherein the retaining arrangement comprises a retaining ring mounted on the mandrel.
20 . The downhole torque reducer according to claim 19 , wherein the retaining arrangement comprises a retaining mount mounted on the mandrel, wherein the retaining ring is mounted and secured on the retaining mount.
21 . The downhole torque reducer according to claim 20 , wherein the retaining mount is axially and rotatably securable to the mandrel.
22 . The downhole torque reducer according to claim 20 , wherein the retaining mount comprises multiple components which are assembled together on the mandrel.