IP Library Granted Patent US 12,689,243
Granted Patent B2
US 12,689,243 · App. 18/487,468 · Granted Jul 21, 2026

Power capability detection for wireless power transmission based on receiver power request

Inventors: Mark Melone (Frankfort, IL); Andrew Kovacs (Lafayette, IN); Jason Green (Evanston, IL)
Assignee: NuCurrent, Inc.
H02J50/80H01F27/36H01F38/14H02J50/12H02J50/70H02J50/60
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Quick Facts
Patent No.
US 12,689,243
App. No.
18/487,468
Granted
Jul 21, 2026
Kind
B2
Abstract

A power transmitter for wireless power transfer includes a control and communications unit, an inverter circuit, a coil, and a shielding. The control and communications unit is configured to provide power control signals to control a power level of a power signal configured for transmission to a power receiver, receive a receiver power request from a power receiver, provide a power request to an external power supply, based on the receiver power request, determine if a power signal at the coil is compliant with the receiver power request, and, if the power signal at the coil is compliant with the receiver power request, continue to operate for wireless power transmission. The coil is configured to transmit the power signal to a power receiver. The shielding comprises a ferrite core.

Claims (60)

1 . A power transmitter for wireless power transfer, the power transmitter comprising:

a controller comprising:

at least one processor;

at least one machine-readable medium; and

program instructions stored on the at least one machine-readable medium which, when executed by the at least one processor, cause the controller to:

receive a first power request for wireless power at a first power level;

based on the first power request, provide a second power request to an external power supply for direct current (DC) input power at or above a second power level, wherein the second power level comprises a minimum DC input power level required, as input to the power transmitter, for providing wireless power at the first power level to a power receiver;

provide a power control signal to the external power supply based on the first power request, wherein the external power supply (i) is configured to provide the DC input power to an inverter circuit based on the power control signal and (ii) comprises (a) a voltage regulator and (b) a power supply controller that is configured to (1) receive the power control signal, (2) based on the received power control signal, generate voltage regulation instructions for altering a DC voltage of the DC input power, and (3) provide the voltage regulation instructions to the voltage regulator to control the DC voltage of the DC input power;

provide a driving signal to an inverter circuit for generating an output power signal;

monitor the output power signal at a coil, the output power signal based on the driving signal;

determine that the monitored output power signal satisfies the first power level; and

based on determining that the monitored output power signal satisfies the first power level, verify power compliance for the external power supply;

the inverter circuit configured to receive the DC input power from the external power supply, receive the driving signal from the controller, and convert the DC input power to the output power signal; and

the coil configured to receive the output power signal from the inverter circuit and transmit the output power signal.

2 . The power transmitter of claim 1 , wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

determine that the monitored output power signal does not satisfy the first power level; and

based on determining that the monitored output power signal does not satisfy the first power level, store a flag of non-compliance for the external power supply.

3 . The power transmitter of claim 2 , wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

determine if the flag of non-compliance was caused by a shutdown of the power transmitter or a brown out of the power transmitter.

4 . The power transmitter of claim 3 , wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

based on determining that the flag of non-compliance was caused by the shutdown of the power transmitter, restart the power transmitter.

5 . The power transmitter of claim 3 , wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

based on determining that the flag of non-compliance was caused by the brown out of the power transmitter:

provide a reduced power request to the external power supply;

determine if a reduced power signal at the coil is compliant with the reduced power request; and

based on determining that the reduced power signal at the coil is compliant with the reduced power request, provide an updated driving signal to the inverter circuit for generating an updated output power signal at a reduced power level.

6 . The power transmitter of claim 2 , wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

based on detecting, upon startup, the flag of non-compliance in a memory associated with the controller, provide an updated driving signal to the inverter circuit for generating an updated output power signal at a reduced power level.

7 . The power transmitter of claim 1 , wherein the voltage regulation instructions include voltage step up instructions or voltage step down instructions for the voltage regulator, the voltage step up instructions and voltage step down instructions having a step level, the step level being a change in voltage at which the voltage regulator is configured to step up or step down the DC voltage of the DC input power.

8 . The power transmitter of claim 7 , wherein the step level is in a range of about 10 millivolts (mV) to about 500 mV.

9 . The power transmitter of claim 7 , wherein the step level is about 200 mV.

10 . The power transmitter of claim 1 , wherein the output power signal is an alternating current (AC) output power signal having a root mean square voltage, and wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

generate the driving signal as a pulse width modulation signal for configuring an AC frequency for the output power signal, the pulse width modulation signal modified by a duty cycle alteration, the duty cycle alteration configured to decrease the root mean square voltage of the output power signal.

11 . The power transmitter of claim 10 , wherein the root mean square voltage is less than a stepped up or stepped down DC voltage of the DC input power.

12 . The power transmitter of claim 1 , wherein the controller further comprises program instructions stored on the at least one machine-readable medium that are executable by the at least one processor such that the controller is configured to:

generate the driving signal as a pulse width modulation signal for configuring an AC frequency for the output power signal, the pulse width modulation signal modified by a duty cycle alteration, the duty cycle alteration configured to alter an amount of power transmitted to the power receiver over a period of time.

13 . A method of operating a power transmitter for wireless power transfer, the method comprising:

receiving a first power request for wireless power at a first power level;

based on the first power request, providing a second power request to an external power supply for direct current (DC) input power at or above a second power level, wherein the second power level comprises a minimum DC input power level required, as input to the power transmitter, for providing wireless power at the first power level to a power receiver;

providing a power control signal to the external power supply based on the first power request, wherein the external power supply (i) is configured to provide the DC input power to an inverter circuit based on the power control signal and (ii) comprises (a) a voltage regulator and (b) a power supply controller configured to: (1) receive the power control signal, (2) based on the received power control signal, generate voltage regulation instructions for altering a DC voltage of the DC input power, and (3) provide the voltage regulation instructions to the voltage regulator to control the DC voltage of the DC input power;

providing a driving signal to an inverter circuit for generating an output power signal, wherein the inverter circuit is configured to receive the DC input power from the external power supply, receive the driving signal, and convert the DC input power to the output power signal;

monitoring the output power signal at a coil, wherein the coil is configured to receive the output power signal from the inverter circuit and transmit the output power signal;

determining that the monitored output power signal satisfies the first power level; and

based on determining that the monitored output power signal satisfies the first power level, verifying power compliance for the external power supply.

14 . The method of claim 13 , further comprising:

determining that the monitored output power signal does not satisfy the first power level; and

based on determining that the monitored output power signal does not satisfy the first power level, storing a flag of non-compliance for the external power supply.

15 . The method of claim 14 , further comprising:

determining if the flag of non-compliance was caused by a shutdown of the power transmitter or a brown out of the power transmitter.

16 . The method of claim 15 , further comprising:

based on determining that the flag of non-compliance was caused by the shutdown of the power transmitter, restart the power transmitter.

17 . The method of claim 15 , further comprising:

based on determining that the flag of non-compliance was caused by the brown out of the power transmitter:

providing a reduced power request to the external power supply;

determining if a reduced power signal at the coil is compliant with the reduced power request; and

based on determining that the reduced power signal at the coil is compliant with the reduced power request, providing an updated driving signal to the inverter circuit for generating an updated output power signal at a reduced power level.

18 . The method of claim 14 , further comprising:

based on detecting, upon startup, the flag of non-compliance in a memory associated with the power transmitter, providing an updated driving signal to the inverter circuit for generating an updated output power signal at a reduced power level.

19 . The power transmitter of claim 1 , further comprising the external power supply.

20 . The power transmitter of claim 1 , wherein the external power supply comprises one or both of a Universal Serial Bus Power-Delivery (USB-PD) power supply or a Qualcomm Quick Charge power supply.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2024
From: MELONE, MARK; KOVACS, ANDREW; GREEN, JASON
To: NUCURRENT, INC.
Reel/Frame 066969/0042 →
Continuity (2)
Continuation 17245959 · Apr 30, 2021
Related Publication 20240223023A1 · Jul 4, 2024
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