IP Library Granted Patent US 6,861,520
Granted Patent B1
US 6,861,520 · App. 10/427,428 · Granted Mar 1, 2005

Process for chemically bonding an odor-encapsulating agent to textiles and textiles formed by the process

Assignee: Dan River, Inc.
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Quick Facts
Patent No.
US 6,861,520
App. No.
10/427,428
Granted
Mar 1, 2005
Kind
B1
Abstract

A process for chemically bonding an odor-encapsulating agent to textiles includes reacting a cyclodextrin with a cross-linking agent capable of forming ether bonds with the cyclodextrin and with the textile material, and curing the textile material treated with a mixture of the cyclodextrin and cross-linking agent. Preferably, the cross-linking agent is imidazolidone, which forms an ether bond with a hydroxyl group on the cyclodextrin and with a hydroxyl group. In textile materials containing cellulose, imidazolidone forms an ether bond with a hydroxyl group on the cellulose. An active agent can be complexed with the cyclodextrin for release. Textiles formed by such a process can comprise an article of clothing adapted to trap odors emanating from a wearer.

Claims (32)

1. A process for chemically bonding an odor-encapsulating agent to a textile material, comprising:

providing an odor-encapsulating cyclodextrin and an imidazolidone cross-linking agent in a water bath;

dipping the textile material into the water bath;

removing the textile material from the water bath; and

heating the textile material,

wherein the cyclodextrin is cross-linked with imidazolidone by forming an ether bond between the imidazolidone and the cyclodextrin and the imidazolidone is cross-linked with the textile material by forming an ether bond between the imidazolidone and the textile material.

2. The process of claim 1 , wherein the cyclodextrin is cross-linked with imidazolidone by forming an ether bond between the imidazolidone and a hydroxyl group on the cyclodextrin.

3. The process of claim 1 , wherein the imidazolidone is cross-linked with the textile material by forming an ether bond between the imidazolidone and a hydroxyl group on the textile material.

4. The process of claim 1 , wherein the textile material comprises cellulose and the cyclodextrin is chemically bonded with an ether bond to the cellulose.

5. The process of claim 1 , wherein the cyclodextrin comprises an alpha-cyclodextrin, a beta-cyclodextrin, a gamma-cyclodextrin, a methyl-substituted cyclodextrin, an ethyl-substituted cyclodextrin, a hydroxyalkyl-substituted cyclodextrin, a branched cyclodextrin, an anionic cyclodextrin, a cationic cyclodextrin, a quaternary ammonium cyclodextrin, an amphoteric cyclodextrin, or a mixture thereof.

6. The process of claim 1 , further comprising providing a compound complexed with the cyclodextrin for release.

7. The process of claim 6 , wherein the compound complexed with the cyclodextrin comprises an antimicrobial agent, a perfume, an odor-mitigating chemical, or an insecticide.

8. The process of claim 1 , wherein heating the textile material further comprises heating the textile material at a temperature of about 320° F. for approximately two minutes.

9. The process of claim 1 , further comprising providing in the water bath magnesium chloride to act as a Lewis acid to promote selective cross-linking between the cyclodextrin and the cellulose.

10. The process of claim 1 , further comprising providing in the water bath a wetting agent, a pH adjuster, and a softening agent.

11. The process of claim 8 , further comprising, after removing the textile material from the water bath and before heating the textile material at a temperature of about 320° F. for approximately two minutes,

padding the textile material; and

tentering the textile material by heat drying the textile material under tension.

12. The process of claim 11 , wherein tentering the textile material further comprises heating the textile material between about 320° F. and about 380° F.

13. A process for chemically bonding an odor-encapsulating agent to a cellulose-containing textile material, comprising:

providing an odor-encapsulating cyclodextrin and an imidazolidone cross-linking agent in a water bath;

dipping the textile material into the water bath;

removing the textile material from the water bath; and

heating the textile material in an oven at a temperature of about 320° F. for approximately two minutes,

wherein the cyclodextrin is cross-linked with imidazolidone by forming an ether bond between the imidazolidone and a hydroxyl group on the cyclodextrin; and

wherein the imidazolidone is cross-linked with the cellulose in the textile material by forming an ether bond between the imidazolidone and a hydroxyl group on the cellulose.

14. The process of claim 13 , further comprising providing in the water bath magnesium chloride to act as a Lewis acid to promote selective cross-linking between the cyclodextrin and the cellulose.

15. The process of claim 13 , further comprising providing in the water bath a wetting agent, a pH adjuster, and a softening agent.

16. The process of claim 13 , further comprising, after removing the textile material from the water bath and before heating the textile material at a temperature of about 320° F. for approximately two minutes,

padding the textile material; and

tentering the textile material by heat drying the textile material under tension.

17. The process of claim 16 , wherein tentering the textile material further comprises heating the textile material between about 320° F. and about 380° F.

Assignments (11)
RELEASE OF SECURITY INTEREST Recorded Mar 19, 2010
From: CAPITALSOURCE FINANCE LLC
To: DAN RIVER, INC.; THE BIBB COMPANY LLC; DAN RIVER INTERNATIONAL LTD.; DAN RIVER FACTORY STORES, INC.
Reel/Frame 024103/0295 →
RELEASE OF SECURITY INTEREST Recorded Mar 19, 2010
From: GMAC COMMERICAL FINANCE LLC, AS ADMINISTRATIVE AGENT
To: DAN RIVER, INC.
Reel/Frame 024103/0318 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2010
From: DAN RIVER, INC.
To: ANGLE ENTERPRISES, LLC
Reel/Frame 024103/0340 →
RELEASE OF SECURITY INTEREST Recorded Mar 19, 2010
From: DEUTSCHE BANK TRUST COMPANY AMERICAS
To: DAN RIVER, INC.; THE BIBB COMPANY LLC
Reel/Frame 024103/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2008
From: DAN RIVER, INC.
To: GMAC COMMERICAL FINANCE LLC, AS ADMINSTRATIVE AGENT
Reel/Frame 020442/0609 →
RELEASE OF SECURITY INTEREST Recorded Jul 25, 2006
From: HSBC BANK USA, NATIONAL ASSOCIATION (SUCCESSOR IN SECURITY INTEREST TO ABLECO FINANCE LLC)
To: DAN RIVER, INC.
Reel/Frame 017982/0512 →
SECURITY INTEREST Recorded May 4, 2006
From: DAN RIVER INC.; BIBB COMPANY LLC, THE; DAN RIVER INTERNATINAL LTD.; DAN RIVER FACTORY STORES, INC.
To: CAPITALSOURCE FINANCE LLC
Reel/Frame 017858/0091 →
SECURITY AGREEMENT Recorded Apr 25, 2006
From: ABLECO FINANCE LLC
To: HSBC BANK USA, NATIONAL ASSOCIATION
Reel/Frame 017537/0348 →
SECURITY AGREEMENT Recorded Mar 15, 2005
From: DAN RIVER INC.
To: ABLECO FINANCE LLC
Reel/Frame 015766/0990 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2004
From: DAN RIVER, INC.; THE BIBB COMPANY LLC
To: DEUTSCHE BANK TRUST COMPANY AMERICAS
Reel/Frame 015259/0642 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2003
From: TODD, DONALD EUGENE; BROWN, DAVID ALAN
To: DAN RIVER, INC.
Reel/Frame 014524/0934 →