Heat exchanger cleaning process
Disclosed is a novel process for cleaning and restoring the operating efficiency of organic liquid chemical exchangers in a safe and effective manner and in a very short period of time, without a need to disassemble the equipment and without the need to rinse contaminate from the equipment after cleaning. Used is a formulation of monocyclic saturated terpene mixed with a non-ionic surfactant package specifically suited to oil rinsing. The terpene-based chemical is injected into organically contaminated exchangers using a novel process involving high-pressure steam to form a very effective cleaning vapor.
1. A method of cleaning a contaminated vessel, comprising the steps of:
providing a steam source;
providing a surfactant source;
providing a organic solvent source comprising a terpene;
delivering steam from said steam source to said vessel;
removing vaporized hydrocarbon contaminants out of said vessel while steam is delivered to the vessel;
introducing said terpene from said organic solvent source into the steam delivered to said vessel during said removing step; and
introducing a surfactant from said surfactant source into the steam delivered to the vessel during said removing step.
2. The method of claim 1 including the additional step of preheating the vessel with said steam prior to the introduction of said terpene and said surfactant.
3. The method of claim 1 wherein the surfactant comprises a linear alcohol ethoxylace (C12-C15) with an ethoxylated propoxylated end cap and a fatty alkanolamide.
4. The method of claim 1 wherein said surfactant comprises at least one of nonylphenol polyethoxylate, a straight chain linear alcohol ethoxylate, a linear alcohol ethoxylate with block copolymers of ethylene and propylene oxide, and diethanolamine.
5. The method of claim 1 wherein said terpene is a monocyclic saturated terpene.
6. The method of claim 1 wherein said terpene is a monocyclic unsaturated isoprenoid.
7. The method of claim 1 wherein said terpene is a bi-cyclic pine terpene.
8. The method of claim 1 wherein said terpene comprises a mixture of monocyclic unsaturated isoprenoids.
9. The method of claim 1 wherein said terpene comprises a mixture of bi-cyclic pine terpenes.
10. The method of claim 1 wherein said terpene comprises a mixture of monocyclic unsaturated isoprenoids and bi-cyclic pine terpenes.
11. The method of claim 1 wherein said surfactant and said terpene are introduced into said steam by joining said steam, surfactant, and organic sources.
12. The method of claim 1 wherein said vessel is a heat exchanger.
13. The method of claim 1 said removal of vaporous effluent step further comprises the step of venting said vaporous effluent to the atmosphere.
14. The method of claim 1 wherein said step of removing vaporized hydrocarbon contaminants further comprises the steps of:
venting the vaporized hydrocarbon contaminants to one of a flare and an interconnected vessel.
15. The method of claim 1 including the additional step of draining the vessel.
16. The method of claim 1 wherein said terpene is selected from the group consisting of: geraniolene; myrcene; dihydromycene; ocimene; allo-ocimene; ρ-menthane, carvomethene; methane; dihydroterpinolene; dihydrodipentene; α-terpinene; γ-terpinene; α-phellandrene; pseudolimonene; limonene; d-limonene; 1-limonene; d,1-limonene; isolimonene; terpinolene; isoterpinolene; β-phellandrene; β-terpinene; cyclogeraniolane; pyronane; α-cyclogeraniolene; β-cyclogeraniolene; γ-cyclogeraniolene; methyl-γ-pyronene; 1-ethyl-5 5- dimethyl- 1-1,3 -cyclohexadiene; 2-ethyl-6,6-dimethyl-1,3-cyclohexadiene; 2-ρ-menthene 1(7)-ρ-methadiene; 3,8-ρ-menthene; 2,4-ρ-menthadiene; 2,5-ρ-menthadiene; 1(7),4(8)-ρ-methadiene; 3,8-ρ-menthadiene; 1,2,3,5-tetramethyl-1-3-cyclohexadiene; 1,2,4,6-tetramethyl-1,3-cyclohexadiene; 1,6,6-trimethylcyclohexene and 1,1-dimethylcyclohexane, norsabinane; northujene; 5-isopropylbicyclohex-2-ene; thujane; β-thujene; α-thujene; sabinene; 3,7-thujadiene; norcarane; 2-norcarene; 3-norcarene; 2-4-norcaradiene; carane; 2-carene; 3-carene; β-carene; nonpinane; 2-norpinene; apopinane; apopinene; orthodene; norpadiene; homopinene; pinane; 2-pinene; 3-pinene; β-pinene; verbenene; homoverbanene; 4-methylene-2-pinene; norcamphane; apocamphane; campane; α-fenchane; α-fenchene; sartenane; santane; norcamphene; camphenilane; fenchane; isocamphane; β-fenchane; camphene; β-fenchane; 2- norbornene; apobornylene; bornylene; 2,7,7-trimethyl-2-norbornene; santene; 1,2,3,-trimethyl-2-norbornene; isocamphodiene; camphenilene; isofenchene; 2,5,-trimethyl-2-norbornene; and any mixtures thereof.
17. The method of claim 5 wherein said terpene is para-menthane.
18. The method of claim 11 wherein said joining is accomplished using a T-fitting.