IP Library Granted Patent US 6,958,020
Granted Patent B1
US 6,958,020 · App. 10/711,250 · Granted Oct 25, 2005

Aerodynamic surface geometry for a golf ball

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 6,958,020
App. No.
10/711,250
Granted
Oct 25, 2005
Kind
B1
Abstract

A golf ball ( 20 ) approaching zero land area is disclosed herein. The golf ball ( 20 ) has an innersphere with a plurality of lattice members ( 40 ) and a plurality of deep depressions ( 99 ). Each of the plurality of lattice members ( 40 ) has an apex and the golf ball ( 20 ) of the present invention conforms with the 1.68 inches requirement for USGA-approved golf balls. The interconnected lattice members ( 40 ) preferably form a plurality of polygons, preferably hexagons and pentagons. Each of the lattice members ( 40 ) preferably has a continuous contour.

Claims (76)

1. A golf ball comprising:

a core;

a cover layer disposed over the core, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by a plurality of lattice members, each of the multi-faceted polygons having at least fourteen facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

2. The golf ball according to claim 1 wherein the plurality of lattice members cover the entire surface of the golf ball.

3. The golf ball according to claim 1 wherein each of the plurality of lattice members has an apex with a width less than 0.00001 inch.

4. The golf ball according to claim 1 wherein the each of the plurality of multi-faceted polygons is either a hexagon or a pentagon.

5. A golf ball comprising:

a core;

a cover layer disposed over the core, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of lattice members wherein an apex of at least one of the plurality of lattice members defines the greatest extent of the golf ball, wherein each of the lattice members has continuous surface contour; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

6. A golf ball comprising:

a core;

a cover layer disposed over the core, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by the plurality of lattice members, a majority of the multi-faceted polygons having at least twenty-four facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

7. The golf ball according to claim 6 wherein the multi-faceted polygons comprises a plurality of inner facets and a plurality of outer facets.

8. A golf ball comprising:

a core;

a boundary layer disposed over the core;

a cover layer disposed over the boundary layer, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by a plurality of lattice members, each of the multi-faceted polygons having at least fourteen facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

9. The golf ball according to claim 8 wherein the each of the plurality of depressions have a depth equal to the thickness of the cover layer and the boundary layer.

10. The golf ball according to claim 8 wherein the each of the plurality of depressions extend through the cover layer and the boundary layer and into the core.

11. The golf ball according to claim 8 wherein the cover layer is composed of a polyurethane material.

12. The golf ball according to claim 11 wherein the cover layer is formed by reaction injection molding.

13. The golf ball according to claim 11 wherein the cover layer is formed by casting.

14. The golf ball according to claim 8 wherein the cover layer is composed of a blend of ionomer materials.

15. The golf ball according to claim 14 wherein the cover layer is formed by injection molding.

16. The golf ball according to claim 8 wherein the core comprises a center and a mantle layer disposed around the center.

17. The golf ball according to claim 10 wherein the boundary layer is composed of a blend of ionomer materials.

18. The golf ball according to claim 8 wherein the golf ball further comprises a thread layer disposed around the core.

19. The golf ball according to claim 8 wherein the cover layer has a thickness ranging from 0.015 inch to 0.030 inch.

20. The golf ball according to claim 8 wherein the plurality of depressions is four to eight depressions.

21. The golf ball according to claim 8 wherein the plurality of depressions is six depressions.

22. A golf ball comprising:

a core;

a boundary layer disposed over the core;

a cover layer disposed over the boundary layer, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by the plurality of lattice members, a majority of the multi-faceted polygons having at least twenty-four facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

23. The golf ball according to claim 21 wherein the each of the plurality of depressions have a depth equal to the thickness of the cover layer and the boundary layer.

24. The golf ball according to claim 21 wherein the each of the plurality of depressions extend through the cover layer and the boundary layer and into the core.

25. A golf ball comprising:

a core;

a boundary layer disposed over the core;

a cover layer disposed over the boundary layer, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of lattice members wherein an apex of at least one of the plurality of lattice members defines the greatest extent of the golf ball, wherein each of the lattice members has continuous surface contour; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

26. The golf ball according to claim 24 wherein the each of the plurality of depressions have a depth equal to the thickness of the cover layer and the boundary layer.

27. The golf ball according to claim 24 wherein the each of the plurality of depressions extend through the cover layer and the boundary layer and into the core.

28. The golf ball according to claim 24 wherein the cover layer is composed of a polyurethane material.

29. A golf ball comprising:

a core composed of a polybutadiene material;

a boundary layer disposed over the core, the boundary layer composed of a blend of ionomer materials;

a cover layer disposed over the boundary layer, the cover layer composed of a polyurethane material, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by a plurality of lattice members, each of the multi-faceted polygons having at least fourteen facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer.

30. The golf ball according to claim 28 wherein the each of the plurality of depressions have a depth equal to the thickness of the cover layer and the boundary layer.

31. The golf ball according to claim 28 wherein the each of the plurality of depressions extend through the cover layer and the boundary layer and into the core.

32. A golf ball comprising:

a solid core having a PGA compression ranging from 75 points to 120 points, the solid core composed of a polybutadiene blend and having a diameter in the range of 1.45 inches to 1.55 inches;

a boundary layer disposed about the core;

a cover layer disposed over the boundary layer, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of lattice members wherein an apex of at least one of the plurality of lattice members defines the greatest extent of the golf ball, wherein each of the lattice members has continuous surface contour; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer;

wherein the golf ball has a ball Shore D hardness ranging from 45 points to 75 points as measured on the surface of the golf ball and the golf ball has an USGA initial velocity less than 255.0 feet per second.

33. A golf ball comprising:

a solid core composed of a polybutadiene blend and having a PGA compression ranging from 75 points to 120 points;

a boundary layer disposed over the core;

a cover layer disposed over the boundary layer, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by the plurality of lattice members, a majority of the multi-faceted polygons having at least twenty-four facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer;

wherein the golf ball has a coefficient of restitution at 143 feet per second greater than 0.7964, and an USGA initial velocity less than 255.0 feet per second, and the golf ball has a ball Shore D hardness ranging from 45 points to 75 points as measured on the surface of the golf ball.

34. A golf ball comprising:

a solid core composed of a polybutadiene blend, having a PGA compression ranging from 90 points to 120 points, and having a diameter ranging from 1.45 inches to 1.55 inches;

a boundary layer disposed about the core, the boundary layer composed of a blend of ionomers, having a Shore D hardness ranging from 50 points to 75 points as measured on the curved surface of the boundary layer, and the boundary layer having a thickness ranging from 0.040 inch to 0.09 inch;

a cover layer disposed over the boundary layer, the cover layer composed of a polyurethane material, the cover layer having a thickness ranging from 0.010 inch to 0.100 inch, the cover layer having a plurality of multi-faceted polygons defined by a plurality of lattice members, each of the multi-faceted polygons having at least fourteen facets; and

a plurality of depressions in the cover layer, each of the plurality of depressions having a depth at least equal to the thickness of the cover layer;

wherein the golf ball has a coefficient of restitution at 143 feet per second greater than 0.7964, and an USGA initial velocity less than 255.0 feet per second, and the golf ball has a ball Shore D hardness ranging from 50 points to 75 points as measured on the surface of the golf ball.

35. The golf ball according to claim 33 wherein the each of the plurality of depressions have a depth equal to the thickness of the cover layer and the boundary layer.

36. The golf ball according to claim 33 wherein the each of the plurality of depressions extend through the cover layer and the boundary layer and into the core.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2004
From: OGG, STEVEN S.; BERGIN, THOMAS F.; KENNEDY, III., THOMAS J.; MELANSON, DAVID M.; TZIVANIS, MICHAEL J.; KELLER, VICKOR
To: CATANIA, MICHAEL A.
Reel/Frame 015195/0621 →
Continuity (1)
Continuation In Part 1070901800 · Apr 7, 2004