IP Library Granted Patent US 6,984,530
Granted Patent B2
US 6,984,530 · App. 10/811,553 · Granted Jan 10, 2006

Method of fabricating a MRAM device

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Quick Facts
Patent No.
US 6,984,530
App. No.
10/811,553
Granted
Jan 10, 2006
Kind
B2
Abstract

A method of fabricating a magnetic random access memory (MRAM) device is disclosed. The method reduces the number of mask steps and processing steps required to fabricate the MRAM device. A first conductive layer and a sense layer are patterned in a first mask step. A subsequent etching step forms a bottom electrode and a sense layer that are continuous with each other in a first direction. A second conductive layer and a plurality of layers of material required to form a magnetic tunnel junction stack are patterned in a second mask step. A subsequent etching step forms a top electrode and a plurality of layers of material that are continuous with each other in a second direction, and a plurality of discrete sense layers. The discrete sense layers and the plurality of layers of material define a plurality of magnetic tunnel junction devices.

Claims (33)

1. A method of fabricating a MRAM device, comprising:

depositing a first conductive layer on a substrate;

depositing a sense layer on the first conductive layer;

depositing a stop layer on the sense layer;

patterning the stop layer;

etching the stop layer, the sense layer, and the first conductive layer to form a bottom electrode with the sense layer continuous with the bottom electrode in a first direction;

depositing a dielectric layer;

planarizing the dielectric layer;

removing the stop layer to expose a surface of the sense layer;

depositing a plurality of layers of material over the sense layer to form a magnetic tunnel junction stack;

depositing a second conductive layer on a top layer of the plurality of layers of material;

patterning the second conductive layer; and

etching the second conductive layer, the plurality of layers of material, and the sense layer to form a top electrode and a plurality of discrete sense layers,

the plurality of layers of material and the plurality of discrete sense layers define a plurality of discrete magnetic tunnel junction devices, and

the top electrode and the plurality of layers of material are continuous with each other in a second direction.

2. The method as set forth in claim 1 , wherein the planarizing the dielectric layer comprises a chemical mechanical planarization process.

3. The method as set forth in claim 1 , wherein the stop layer comprises a chemical mechanical planarization stop layer.

4. The method as set forth in claim 3 , wherein the planarizing the dielectric layer comprises a chemical mechanical planarization process.

5. The method as set forth in claim 1 , wherein the plurality of layers of material are deposited over the sense layer in a deposition order and the deposition order is determined by a topology for the plurality of magnetic tunnel junction devices.

6. The method as set forth in claim 1 , wherein the etching the stop layer, the sense layer, and the first conductive layer comprises an anisotropic etch process.

7. The method as set forth in claim 1 , wherein the etching the second conductive layer, the plurality of layers of material, and the sense layer comprises an anisotropic etch process.

8. The method as set forth in claim 1 and further comprising after the etching of the stop layer:

laterally etching the stop layer and the sense layer until the stop layer and the sense layer recede a predetermined distance from an edge of the bottom electrode and the sense layer has a width that is less than a width of the bottom electrode.

9. The method as set forth in claim 1 and further comprising after the etching of the second conductive layer:

laterally etching the top electrode and the plurality of layers of material until the top electrode and the plurality of layers of material have recessed a predetermined distance from an edge of the discrete sense layer.

10. The method as set forth in claim 1 and further comprising after the etching of the second conductive layer:

selectively etching the discrete sense layer so that an exposed surface of the discrete sense layer is laterally etched and a length of the discrete sense layer is reduced along the first direction.

11. The method as set forth in claim 10 , wherein the selective etching comprises a wet etch process.

12. The method as set forth in claim 1 and further comprising:

depositing a dielectric material to fill in a space between the top electrodes and the plurality of layers of material.

13. The method as set forth in claim 1 and further comprising after the removing the stop layer:

cleaning the surface of the sense layer.

14. A MRAM device fabricated according to the method as set forth in claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 22, 2007
From: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 019733/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2004
From: LEE, HEON; ANTHONY, THOMAS C.; SHARMA, MANISH
To: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Reel/Frame 015085/0034 →