External-rotor motor having a stationary bearing shaft
An improved drum motor, preferably electronically commutated, features a unitary stationary central shaft ( 18 ) supporting a stationary inner stator ( 52 ), and an external rotor ( 49 ), including permanent magnets ( 50 ), secured to an inner surface of a generally cylindrical rotatable casing part ( 18 ). This permits variable speed operation while avoiding any need for an internal gear linkage. Safety is improved by making sealing plates ( 76, 78 ) at respective axial ends of the casing ( 14 ) stationary, and providing an annular peripheral seal ( 90 ) around each sealing plate. Respective rolling bearings ( 24, 44 ) near each end of the casing ( 14 ) facilitate rotation of the external rotor ( 49 ) relative to the stator ( 52 ), and a clamping arrangement ( 30 ) minimizes noise from the bearings.
1. An external rotor motor ( 12 ), comprising
an internal stator ( 52 );
a stationary support part ( 18 ) supporting the stator;
an external rotor ( 49 ), cooperating with the internal stator ( 52 ), and journaled for rotation with respect to the stator, said rotor having a casing part ( 14 ) on whose inner side ( 28 ) is arranged a permanent-magnet arrangement ( 50 ) that coacts with the internal stator ( 52 );
a control magnet ( 60 ), secured to the casing part ( 14 ), at least one galvanomagnetic rotor position sensor ( 62 ) associated therewith, in order to sense the rotational position of the casing part ( 14 ) relative to the support part ( 18 ); and
a nonmagnetic spacer ( 58 ) arranged between the control magnet ( 60 ) and the permanent-magnet arrangement ( 50 ) of the external rotor ( 49 ).
2. The motor of claim 1 , wherein the motor is electronically commutated.
3. The motor according to claim 1 , wherein
the support part ( 18 ) is configured as a substantially cylindrical part, and further comprising
at least one closure member ( 76 , 78 ) having an outer periphery which abuts, with at least one sealing element ( 90 ), against a peripheral inner surface of the casing part ( 14 ).
4. The motor according to claim 3 , wherein
the closure member ( 76 , 78 ) has, on its inner periphery, a protrusion ( 82 ) that engages into a corresponding recess ( 84 ) of the support part ( 18 ).
5. The motor according to claim 3 , wherein
the closure member ( 76 , 78 ) has, in its radially inner region, a resilient portion ( 80 ), in order to facilitate mounting thereof onto the support part ( 18 ).
6. The motor according to claim 3 , wherein
the support part ( 18 ) has at least one portion ( 86 , 88 ) of frusto-conical shape, in order to facilitate sliding of the at least one closure member ( 76 , 78 ) onto the support part ( 18 ).
7. The motor according to claim 3 , wherein
an inner side of the casing part ( 14 ) has, adjacent said at least one closure member, a segment ( 92 ) of hollow frust-oconcal shape, in order to facilitate insertion of those closure member ( 76 , 78 ) into the casing part ( 14 ).
8. The motor according to claim 1 , wherein
a respective rolling bearing ( 24 , 40 ) is arranged adjacent each of two axial ends of the casing part ( 14 ), radially between the casing part and the support part ( 18 ).
9. The motor according to claim 8 , further comprising
at least one compression spring ( 30 ), mounted within said casing part ( 14 ), said spring acting upon one of the races ( 26 ) of a rolling bearing ( 24 ) and thereby effecting an axial clamping between the inner race ( 22 ) and the outer race ( 26 ) of that rolling bearing ( 24 ).
10. The motor according to claim 8 , wherein
a prong ring ( 32 ), whose prongs engage into the inner side ( 28 ) of the casing part ( 14 ), is provided as an abutment for the compression spring ( 30 ).
11. The motor according to claim 8 , wherein
the inner races ( 22 , 38 ) of the two rolling bearings ( 24 , 40 ) are mounted on the support part ( 18 ).
12. The motor according to claim 8 , wherein the rolling bearings are of different sizes.
13. The motor according to claim 1 , wherein the at least one rotor position sensor ( 62 ), associated with the control magnet ( 60 ), is arranged on a circuit board ( 66 ) that is secured nonrotatably to the support part ( 18 ).
14. The motor according to claim 13 , wherein the motor is electronically commutated, and electronic controls which direct the commutation are arranged substantially entirely on the circuit board ( 66 ).
15. The motor according to claim 13 , wherein
the circuit board ( 66 ) extends substantially perpendicular to a rotation axis ( 67 ) of the casing part ( 14 ).
16. The motor according to claim 1 , wherein
in order to constitute a magnetic return path for a permanent magnet ( 50 , 60 ) of the rotor, the casing part ( 14 ) is made, at least locally, of a ferromagnetic material.
17. The motor according to claim 1 , wherein,
upon assembly, the support part ( 18 ) is insertable, with an insertion end ( 94 ) from a first end of the casing part ( 14 ) into said casing part;
wherein furthermore a first rolling bearing ( 24 ) is mounted with its inner ring ( 22 ) on the end region ( 96 ) of the support part ( 18 ) facing away from that insertion end ( 94 ), and
the outside diameter of the outer ring ( 26 ) of that first rolling bearing ( 24 ) is dimensioned such that it is displaceable, substantially without radial clearance, in the inner side ( 28 ) of the casing part ( 14 ).
18. The motor according to claim 17 , wherein
a second rolling bearing ( 40 ) is mounted ( 48 ) with its outer ring ( 44 ) in the region of the second end of the casing part ( 14 ) located opposite the first end.
19. The motor according to claim 18 , wherein
the outer ring ( 42 ) of the second rolling bearing ( 44 ) is retained between a stop ( 46 ), provided on the inner side of the casing part ( 14 ), and a retaining member ( 48 ) provided there.
20. The motor according to claim 17 , wherein
a sensor arrangement ( 62 , 66 ) for sensing the rotational position of the external rotor ( 49 ) relative to the internal stator ( 52 ), is arranged between the first rolling bearing ( 24 ) and the internal stator ( 52 ) mounted on the support part ( 18 ).
21. The motor according to claim 20 , wherein
the sensor arrangement ( 62 , 66 ) has, associated with it, said control magnet ( 60 ) mounted on the inner side of the casing part ( 14 ), the number of control magnet poles being greater than a number of magnetic poles ( 50 ), coacting with the internal stator ( 52 ) and secured to the housing part ( 14 ), of the external rotor ( 49 ).
22. The motor according to claim 21 , wherein
a nonmagnetic spacer ring ( 58 ) is arranged between the magnet poles ( 50 ) of the external rotor ( 49 ) and the control magnet ( 60 ).
23. The motor according to claim 1 , wherein
an axial recess ( 68 ), and a radial recess ( 70 ) intersecting said axial recess, are provided in the support part ( 18 ).
24. The motor according to claim 23 , wherein
a respective electrical connector member is arranged in the axial recess ( 68 ) and in the radial recess ( 70 ), which connector members are connected to one another by means of a plug connection adjacent an intersection of those recesses ( 68 , 70 ).